Features of Hydraulic thick steel pipe end forming machine tube reduce and shrink machine CX-50
1. microcomputer control,Manually or semi-automatic, hydraulic and Servo motor system driven
2 The motion pedal switches, tightly stops, continuously tightly stops, high security.
3 Processing shapes: convex-shaped, concavity-shaped, nodular shape, long partial shape, square shape, topological shape, oblique shape, V-shape, cracking type and flat type. The shape of the mould shall be subject to the object to be processed
4 The mold replacement is simple
5 We accpet customized order. let us know techology requirement. drawing is better
Technological parameters
|
Model |
SG50NC |
SG60NC |
SG75NC |
SG89NC |
SG120NC |
|
Max pipe capacity |
φ50×3 MM |
φ60×3 MM |
φ75×6 MM |
φ89×8 MM |
φ120×8 MM |
|
Pipe cycle |
4 |
4 |
4 |
5 |
6 |
|
Applicable to pipe shape |
convex-shaped, concavity-shaped, nodular shape, long partial shape, square shape, topological shape, oblique shape, V-shape, cracking type and flat type.
|
|
Applicable to material of pipe |
Carbon steel,stainless steel copper pipe, aluminium alloypipe
|
|
Power |
5.5 |
7.5 |
11 |
11 |
18.5 |
|
Overall size (L×W×H)m |
2.4×0.5×1.6 |
3×1.1×1.9 |
3×1.1×1.9 |
4×1.2×1.9 |
4×1.2×1.9 |
|
Weight T |
0.9 |
1.7 |
2 |
3.6 |
3.8 |
Single Head Steel Tube Shrinking Machine for Pipe End Reducing
The Single Head Steel Tube Shrinking Machine is a specialized metal tube end-forming solution designed for reducing,shrinking,and reshaping the ends of suitable steel and non-ferrous metal tubes. With a single-head forming structure,the machine is suitable for manufacturers that need controlled pipe end reduction and repeatable tube forming for industrial components.
The equipment can be used for stainless steel tubes,carbon steel pipes,aluminum tubes,and other compatible metal tubular components. It is particularly applicable to components used in motor engine cores,automotive parts,heat transfer assemblies,machinery components,furniture tubes,and general metal fabrication.
Tube shrinking is a forming process in which the diameter of a selected tube section is reduced to create a smaller end or specially shaped connection area. Depending on the tooling and machine configuration,the process may also be described as tube end reducing,necking,swaging,or pipe end forming.
Actual forming capacity depends on the material,original tube diameter,wall thickness,reduction ratio,forming length,tooling,and machine specifications.
Single Head Tube Shrinking Design
The single-head configuration provides one dedicated forming station for processing tube ends. This structure can be practical for manufacturers that process different tube sizes or require flexible setup and tooling changes.
A typical operating cycle involves positioning the tube in the fixture,aligning the workpiece with the forming tooling,securing the tube,and activating the forming process. The forming head then applies controlled force to reshape the selected tube end.
The actual operating method may be hydraulic,pneumatic,mechanical,or another configuration depending on the machine model.
Single-head equipment can be useful for both customized production and repeated processing where one end of the tube needs to be reduced or formed.
Pipe End Reducing and Shrinking
Pipe end reducing is commonly used when a tube needs to transition from a larger diameter to a smaller diameter. The resulting reduced section can be used for connecting components,preparing assemblies,or creating a specific product profile.
The shrinking process can produce different end geometries according to the forming die.
Common applications include:
- Tube diameter reduction
- Pipe end shrinking
- Tube necking
- End swaging
- Connection preparation
- Component assembly
- Custom tube end forming
- Motor and engine component production
The finished geometry is determined by the tooling and forming parameters. Customers should provide drawings or samples when a specific finished profile is required.
Stainless Steel Tube Shrinking
Stainless steel is widely used for components requiring corrosion resistance,strength,and a clean surface appearance. A suitable tube shrinking machine can process selected stainless steel tubing when the machine capacity and tooling are matched to the material.
Stainless steel can have different forming characteristics depending on the grade,wall thickness,and work-hardening behavior. Forming parameters therefore need to be selected according to the actual tube specification.
Suitable applications may include stainless steel automotive components,machinery tubes,heat exchanger components,industrial piping,furniture tubes,and other fabricated products.
For demanding applications,sample testing can help confirm the required reduction ratio,surface quality,and dimensional consistency.
Aluminum Tube Reducing and Forming
Aluminum tubing can also be processed when the machine and tooling are properly configured for the material.
Because aluminum alloys vary in strength and ductility,the forming process should be matched to the specific alloy and tube dimensions. Excessive forming force or unsuitable tooling can cause cracking,waviness,or unwanted deformation.
The machine can be considered for aluminum tubes used in automotive components,heat transfer systems,furniture,frames,and general industrial products.
Customers should provide the aluminum alloy,outer diameter,wall thickness,and required finished dimensions when requesting a machine configuration.
Motor Engine Core Applications
The keyword Motor Engine Core can refer to tubular or formed metal components used in engine,motor,automotive,or mechanical assemblies. Tube end reduction may be used to create a connection section or prepare a tubular component for subsequent assembly.
Potential applications include:
- Engine-related tubular components
- Motor components
- Automotive tubes
- Heat transfer components
- Cooling system tubes
- Structural engine components
- Machinery tubular parts
- Custom metal tube assemblies
The exact application depends on the component design and required forming profile. For precision engine-related components,the machine should be evaluated based on the required tolerances,material grade,and production process.
Tube End Forming Process
Tube end forming modifies the geometry of a tube without necessarily cutting the complete workpiece. Reducing or shrinking is one of several possible end-forming processes.
Depending on the tooling,the machine may be suitable for operations related to:
- Reducing
- Shrinking
- Necking
- Swaging
- Tapering
- Step forming
- Diameter transitions
- Custom end profiles
Not every machine performs all of these operations automatically. The actual capabilities depend on the selected forming head and dies.
For OEM projects,custom dies can be developed around the required tube dimensions and finished geometry.
Hydraulic or Mechanical Forming Force
The forming force required for tube shrinking depends on tube material,strength,diameter,wall thickness,and reduction requirements. A properly designed forming system provides the force required to reshape the tube while maintaining control over the workpiece.
If the machine uses hydraulic actuation,the hydraulic cylinder and pressure system provide the forming force. Hydraulic systems can offer controlled movement and substantial forming force for suitable applications.
However,the machine's hydraulic power should not be evaluated by motor power alone. Actual forming capability depends on the complete hydraulic circuit,cylinder design,working pressure,tooling,and mechanical structure.
Tooling and Forming Dies
Tooling is one of the most important factors in tube shrinking quality. The forming die determines the final external geometry of the reduced tube end.
Different tube diameters and finished profiles normally require appropriately matched tooling.
Custom dies may be developed for:
- Round tube reduction
- Stainless steel tube shrinking
- Aluminum tube forming
- Engine component tubes
- Automotive exhaust tubes
- Furniture tube ends
- Custom connection profiles
- Step-reduced tube ends
For quotation and tooling evaluation,customers should provide tube drawings,samples,material information,original dimensions,and finished dimensions.
Production Efficiency
A dedicated tube shrinking machine can help standardize repeated end-forming operations. Once the correct tooling,workholding,and process parameters have been established,similar tubes can be processed using a repeatable production cycle.
Compared with completely manual tube forming,a dedicated machine can reduce repetitive operator effort and help maintain more consistent forming conditions.
Actual production output depends on tube size,forming depth,cycle time,loading and unloading methods,tool changes,material properties,and operator workflow.
For higher-volume manufacturing,the machine can potentially be integrated into a broader tube-processing production line where suitable.
Applications in Automotive and Machinery Manufacturing
Tube end reduction is used across many industries where tubular components require controlled end geometry.
Potential applications include:
- Automotive component manufacturing
- Motorcycle components
- Engine and motor parts
- Exhaust tube processing
- Heat exchanger components
- Machinery manufacturing
- Furniture production
- Metal frames
- Construction components
- Industrial equipment
- Custom fabricated tubes
The exact application should be evaluated according to the tube material and required finished geometry.
Quality Control
Tube shrinking quality should be evaluated using the required dimensional and visual criteria.
Important inspection points may include:
- Reduced diameter
- Reduction length
- Wall deformation
- Roundness
- Concentricity
- Surface condition
- Tube straightness
- Finished profile
- Dimensional consistency
For precision applications,first-piece inspection can be used to establish the correct tooling position and forming parameters.
Regular inspection can also help identify tooling wear or process changes that may affect finished components.
Maintenance and Safety
Regular maintenance helps maintain reliable forming performance. Operators should inspect the hydraulic or mechanical forming system,fixtures,forming dies,guide components,fasteners,and other moving parts according to the manufacturer's recommendations.
Forming equipment contains moving parts and potential pinch points. Operators should keep hands away from the forming area during operation and use appropriate protective equipment.
Hydraulic systems should be checked for leaks and maintained according to the recommended service schedule. Forming dies should also be inspected for wear or damage.
Emergency-stop systems,guards,and other protective features depend on the actual machine configuration. Operators should follow the manufacturer's instructions and applicable workplace safety requirements.
OEM and Custom Tube End Forming Solutions
Different industries require different tube dimensions and finished profiles. The Single Head Steel Tube Shrinking Machine can therefore be evaluated for customized production requirements.
Potential customization may include:
- Custom shrinking dies
- Tube fixtures
- Hydraulic forming systems
- Pneumatic or mechanical configurations
- Special end-forming profiles
- Adjustable positioning
- Automatic feeding
- PLC control
- Customized workholding
Customers should provide material type,outer diameter,wall thickness,reduction diameter,forming length,production volume,and drawings or samples.
This information helps determine the appropriate machine and tooling configuration for the intended application.
Why Choose Us
1. Single Head Forming Design — Provides a dedicated tube end-forming station for reducing and shrinking suitable metal tubes.
2. Pipe End Reducing Capability — Designed for controlled diameter reduction and tube end forming applications.
3. Multiple Metal Materials — Suitable configurations can be developed for stainless steel,carbon steel,aluminum,and other compatible tubing.
4. Flexible Tube Applications — Suitable for automotive,motor engine,machinery,furniture,and general industrial tube processing.
5. Custom Forming Dies — Tooling can be developed according to tube dimensions and required finished profiles.
6. Repeatable Production — Dedicated forming equipment can help standardize repetitive tube shrinking operations.
7. OEM & ODM Support — Machine configuration and tooling can be developed around customer drawings,samples,and production requirements.
8. B2B Industrial Manufacturing Solution — Suitable for manufacturers,distributors,wholesalers,and international buyers sourcing tube end-forming equipment.
FAQs
1. What is a steel tube shrinking machine?
A steel tube shrinking machine is equipment designed to reduce or reshape the diameter of a selected tube section,usually near the tube end,using dedicated forming tooling.
2. What is the difference between shrinking and reducing?
Both terms describe diameter reduction in tube forming. “Shrinking” commonly emphasizes forming the tube section inward,while “reducing” refers more generally to decreasing the tube diameter.
3. Can this machine process stainless steel?
Yes. Suitable stainless steel tubes can be processed when the machine capacity,tooling,and forming parameters match the material and dimensions.
4. Can it process aluminum tubes?
Yes,provided that the selected machine and tooling are suitable for the aluminum alloy,tube diameter,wall thickness,and required reduction.
5. What is a pipe end former?
A pipe end former is a machine used to reshape the end of a pipe or tube through processes such as reducing,expanding,swaging,necking,flaring,or other forming operations.
6. What does single head mean?
Single head means the machine has one primary tube-forming station or forming head for processing the workpiece.
7. Can it be used for motor or engine components?
It can be evaluated for suitable tubular motor,engine,and automotive components when the required material,dimensions,and finished profile are within the machine's forming capability.
8. Can it reduce tube diameter to a custom size?
Yes. Custom reduction dimensions can generally be achieved with appropriately designed forming dies,provided the required reduction is compatible with the tube material and machine capacity.
9. What materials can the machine process?
Depending on configuration,it may process carbon steel,mild steel,stainless steel,aluminum,copper,and other suitable metal tubes.
10. What affects tube shrinking quality?
Material properties,tube diameter,wall thickness,reduction ratio,forming length,tooling geometry,alignment,and forming force all affect the finished result.
11. Can custom dies be supplied?
Yes. Custom shrinking and reducing dies can be designed according to tube drawings,samples,and required finished dimensions.
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