The Bio Aerobic Organic Fertilizer Fermentation Chamber is an industrial organic waste treatment and fertilizer production system designed for controlled aerobic fermentation of suitable organic materials. By providing an enclosed environment for microbial decomposition, the fermentation chamber can help convert organic waste and biodegradable materials into stabilized compost or organic fertilizer feedstock.
Aerobic fermentation uses microorganisms that require oxygen to break down organic matter. During the process, microbial activity generates heat and accelerates the decomposition of suitable organic materials. Proper control of oxygen supply, moisture, temperature, mixing, and fermentation time can help create more stable processing conditions.
The system can be considered for agricultural waste, livestock manure, food-processing residues, crop residues, and other biodegradable organic materials. The actual process and equipment configuration should be selected according to the material composition, moisture content, organic matter, processing capacity, and desired final product.
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Take the technical parameters of 2 cubic livestock and poultry manure fermentation treatment machine as an example |
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Serial number |
Technical Parameters |
standard |
power |
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1 |
Control cabinet |
Manual/Intelligent 24V3A |
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2 |
Unit size |
3.3m*2.3m*2.5m |
15kw |
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3 |
Equipment area |
15m*10m*5m |
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4 |
Voltage |
380v50HZ |
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5 |
lift |
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1.7kw |
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6 |
Discharge port |
|
0.18kw |
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7 |
Heating system |
25-100° |
4kw |
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8 |
broken |
600r/min |
4kw |
|
9 |
Stirring volume |
2m3 |
|
|
10 |
Daily processing capacity |
10 cubic meters of manure/5 cans/day |
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Product Description
1. Working principle
Aerobic fermentation: Most fermentation tanks adopt the principle of aerobic fermentation, providing oxygen to microorganisms through forced ventilation or stirring system to promote their rapid decomposition of organic matter.
High temperature sterilization: The temperature can reach 50~70ºC during the fermentation process, killing pathogens, insect eggs and weed seeds.
Automated control: Real-time monitoring of temperature, humidity, pH value, oxygen content and other parameters through sensors to optimize fermentation conditions.
2. Main structural components
Tank:
Material: stainless steel or anti-corrosion carbon steel, corrosion-resistant and high-temperature resistant.
Shape: vertical (tower) or horizontal, some are equipped with insulation layer to improve energy efficiency.
Mixing system:
Spiral agitator or compost turning device to ensure uniform mixing and ventilation of materials.
Ventilation system:
Ventilation ducts or fans are arranged at the bottom to provide oxygen and adjust humidity.
Temperature control system:
Electric heating, steam heating or using fermentation to generate heat to maintain the optimal temperature.
Deodorization device:
Integrated biofilter or chemical washing equipment to reduce odor emissions.
Intelligent control system:
PLC or IoT module to achieve remote monitoring and automated operation.
III. Fermentation tank type
Tower fermentation tank:
Vertical multi-layer design, materials ferment layer by layer from top to bottom, saving space, suitable for large-scale processing.
Horizontal fermentation tank:
Horizontal drum structure, through rotating stirring materials, suitable for small and medium-scale production.
Enclosed fermentation tank:
Fully enclosed design, reducing odor and pollution, suitable for cities or densely populated areas.
Continuous fermentation tank:
Material enters and exits continuously, achieving 24-hour uninterrupted production.
IV. Advantages
Efficient and fast:
Traditional composting takes 30 to 60 days, while fermentation tanks only take 7 to 15 days.
Environmentally friendly:
Reduce greenhouse gas emissions such as methane, control odor and sewage.
Resource utilization:
Converting waste into high-value organic fertilizer is in line with the concept of circular economy.
Strong adaptability:
Can handle a variety of organic waste (such as feces, sludge, kitchen waste, etc.).
Save manpower:
High degree of automation, reducing the cost of manual turning and monitoring.
V. Disadvantages
High initial investment:
The equipment purchase and installation costs are high, suitable for large-scale production.
Energy consumption issues:
Some models rely on electricity or steam heating, and operating costs need to be controlled.
Technical requirements:
Requires professional operation and maintenance to avoid insufficient microbial activity or equipment failure.
VI. Application scenarios
Farms: Treat livestock and poultry manure, reduce pollution and produce organic fertilizer.
Agricultural parks: Resource utilization of straw, fruit and vegetable waste.
Urban garbage treatment stations: Harmless treatment of kitchen waste and sludge.
Organic fertilizer processing plants: Large-scale production of commercial organic fertilizer.
VII. Selection recommendations
Processing capacity: Select the tank volume according to the daily processing capacity (such as 5 tons/day to 100 tons/day).
Raw material characteristics: high-humidity materials need to be equipped with dehydration equipment, and fiber materials need to be stirred intensively.
Environmental requirements: closed + deodorization system is preferred in densely populated areas.
Budget: small and medium-sized farms can choose horizontal fermentation tanks, and large enterprises can choose tower continuous fermentation systems.
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