1 Suitable for steel tube, iron tube, aluminum tube, copper tube, stainless steel tube, PVC tube, round rod, nylon tube, etc.
2 Use different tools for inner corners, outer corners, flat corners
3 Fit to short pipe , length 8-80mm
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Mode |
30AC-2 |
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Chamfering method |
Pneumatic |
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Name |
Pneumatic double heads chamfering machine |
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Fit to out diameter |
φ1.0-3.0mm |
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Fit to length |
8-80mm/40-280mm |
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Working pressure |
MPA6-8KG |
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Processing speed |
3-5S/Piece |
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accuracy |
0.04mm |
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Pressure required |
6-8kg/CM |
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Motor power(double sides) |
0.75kw |
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Feeding way |
Side by side |
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Measure |
1100x850x1600mm |
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Weight |
600kg |
Automatic Pneumatic Double Head Small Length Pipe Tube Chamfering Machine
The Automatic Pneumatic Double Head Small Length Pipe Tube Chamfering Machine is designed for efficient end processing of short metal pipes,tubes,bars,and other suitable cylindrical workpieces. Combining automatic operation,pneumatic actuation,and a double-head processing structure,the machine provides a practical solution for manufacturers that need repeatable chamfering and deburring on small-length components.
Short pipes and tubes are often used in furniture,automotive components,machinery,hydraulic systems,construction hardware,and general metal fabrication. When these small components are produced in large quantities,manual chamfering can require considerable operator time and may lead to variations between individual workpieces.
A dedicated double-head chamfering machine can process two ends of a suitable workpiece within a coordinated production cycle. This can reduce repeated handling and help standardize end-finishing operations.
The actual workpiece diameter,length range,wall thickness,material compatibility,and chamfer dimensions depend on the machine configuration,tooling,clamping system,and processing requirements.
Automatic Double Head Chamfering Design
The main feature of this machine is its double-head configuration. Two chamfering heads are arranged to process the two ends of a suitable workpiece according to the machine's mechanical design.
For applications requiring both ends to be chamfered,the double-head arrangement can reduce the need to manually rotate and reposition each component between operations.
Depending on the specific machine design,the two heads may operate in a coordinated sequence or process the two ends within the same working cycle.
This configuration is particularly useful for repeated production of short pipes,tubes,and bars where both ends require similar or specified edge finishing.
The exact processing sequence should be confirmed according to the machine's control and mechanical configuration.
Pneumatic Chamfering Operation
Pneumatic systems use compressed air to provide actuation for selected machine functions. Depending on the equipment design,pneumatic power may be used for clamping,feeding,tool movement,or other operating mechanisms.
Pneumatic operation can provide fast machine response and can be practical for production workshops that already have a suitable compressed-air system.
The pneumatic system should be supplied with clean,dry air at the pressure and flow rate specified by the machine manufacturer.
Pneumatic pressure alone does not determine chamfering performance. Actual cutting capability depends on the cutting tools,drive system,workpiece material,machine rigidity,and processing parameters.
Small Length Pipe and Tube Processing
Short or small-length pipes can be challenging to process manually because they provide limited space for clamping and handling. A dedicated machine can provide a controlled workholding arrangement for repeatable processing.
The machine can be configured for suitable short workpieces such as:
Short Steel Pipes
Small Metal Tubes
Stainless Steel Tubes
Aluminum Tubes
Short Carbon Steel Pipes
Small Steel Bars
Furniture Tubes
Hydraulic Tube Components
Automotive Tube Components
The actual minimum and maximum workpiece length should be confirmed according to the machine's technical specifications.
Workpiece length is an important factor because the clamping system and distance between the two chamfering heads must be compatible with the component dimensions.
Double End Pipe Chamfering
Double-end chamfering is useful when both ends of a pipe or tube require the same or related finishing operation.
For example,a short tube may require a chamfer at both ends before assembly,painting,welding,threading,or insertion into another component.
Processing both ends within a coordinated machine cycle can reduce manual repositioning and help improve production consistency.
The actual chamfer angle,width,and profile depend on the selected cutting tools and machine configuration.
For special applications,customers should provide drawings that clearly show the required end geometry.
Metal Pipe and Tube Deburring
Cutting metal pipes and tubes can create burrs or sharp edges. These may need to be removed before the component moves to the next production stage.
Chamfering can combine controlled edge removal with end finishing. This can help reduce the need for separate manual deburring for suitable workpieces.
The effectiveness of deburring depends on the original cutting process,material type,burr size,tool geometry,and machine parameters.
For severe burrs or irregular cutting conditions,additional deburring or finishing may still be required.
Suitable Materials
Depending on the selected tooling and machine configuration,the equipment can process a range of compatible metal materials.
Potential materials include:
Carbon Steel
Mild Steel
Stainless Steel
Aluminum
Copper
Brass
Alloy Steel
Other Compatible Metals
Different materials require different cutting conditions. Stainless steel may require suitable tooling to manage heat and work hardening,while aluminum and copper may require tools designed for softer metals.
Material compatibility should be confirmed through technical evaluation or sample testing when necessary.
Workpiece Clamping and Alignment
Clamping is particularly important for short-length pipes because the available gripping area may be limited.
A suitable fixture or clamping system can hold the workpiece securely between the two processing heads and help maintain alignment during chamfering.
Round tubes should be prevented from rotating during machining. Proper alignment also helps ensure that the two ends receive the intended chamfer geometry.
For production involving multiple pipe diameters,interchangeable clamps or adjustable workholding may be considered depending on the machine design.
Production Efficiency
Automatic operation and double-head processing can improve efficiency for manufacturers producing large quantities of similar small pipe components.
Once the workpiece is loaded and the appropriate parameters are established,the machine can perform the programmed or controlled chamfering cycle with reduced manual intervention.
Actual cycle time depends on workpiece dimensions,material,required chamfer size,feeding method,clamping time,tool condition,and unloading procedure.
For higher-volume applications,the machine may be integrated with automatic feeding or collection systems if supported by the configuration.
Applications
The Automatic Pneumatic Double Head Chamfering Machine can be used in a variety of industries,including:
Furniture Manufacturing
Automotive Components
Motorcycle Components
Hydraulic Tube Production
Pneumatic Components
Metal Hardware Manufacturing
Steel Tube Processing
Machinery Manufacturing
Agricultural Machinery
Construction Hardware
Fitness Equipment
General Metal Fabrication
Short tubes and bars are frequently used as structural or connecting components in these industries,where consistent end finishing can improve downstream assembly.
Tooling and Chamfer Profiles
The cutting tool determines the geometry and quality of the finished chamfer.
Different pipe diameters,wall thicknesses,materials,and chamfer specifications may require different tool designs.
Possible requirements may include:
Standard Edge Chamfering
Double-End Chamfering
Deburring
Welding Preparation
Assembly Edge Preparation
Custom Chamfer Profiles
Customers should provide the required chamfer angle,width,depth,and tolerance when selecting the appropriate tooling.
Custom cutters,fixtures,and clamping systems may be developed for specialized production requirements.
Quality Control
Quality control should include inspection of chamfer angle,chamfer width,pipe-end dimensions,workpiece length,and edge condition.
For double-end processing,the two ends should also be checked for consistent geometry and alignment.
First-piece inspection is recommended when introducing a new workpiece or tooling configuration. Periodic inspections can help detect cutter wear or changes in machine settings.
Tool wear can affect chamfer size,surface finish,and consistency,so cutting tools should be inspected regularly.
Maintenance and Safety
Routine maintenance should include inspection of pneumatic hoses,fittings,clamping devices,cutting tools,fixtures,drive components,and electrical systems according to the manufacturer's instructions.
Metal chips should be cleaned from the work area regularly.
The compressed-air supply should be maintained properly to prevent moisture or contamination from affecting pneumatic components.
Operators should receive appropriate training and use suitable personal protective equipment. Guards,emergency stops,and other protective features depend on the actual machine configuration and applicable local safety requirements.
Custom & OEM Solutions
Different customers may require different short pipe lengths,diameters,materials,chamfer profiles,and production speeds.
OEM and ODM configurations can be developed around these requirements. Options may include automatic feeding,custom clamps,cutting tools,fixtures,collection systems,and control functions.
For quotation,customers should provide pipe material,outer diameter,wall thickness,minimum and maximum length,required chamfer dimensions,production volume,and desired automation level.
Drawings or samples are recommended for customized applications.
Why Choose Us
Automatic Double-Head Processing — Designed to process suitable short pipes and tubes with coordinated double-end chamfering.
Pneumatic Operation — Uses compressed-air actuation for relevant machine functions and production operations.
Small-Length Workpiece Focus — Suitable configurations can be developed for short pipes,tubes,bars,and compact metal components.
Double-End Chamfering — Helps reduce manual workpiece rotation when both ends require edge finishing.
Efficient Deburring — Can remove many burrs and sharp edges created during suitable pipe and tube cutting processes.
Flexible Material Capability — Suitable configurations can process carbon steel,stainless steel,aluminum,and other compatible metals.
Custom Tooling Support — Cutting tools,clamps,fixtures,and feeding systems can be selected according to production requirements.
OEM & ODM Service — Machine configurations can be customized according to drawings,samples,materials,and production volume.
FAQs
1. What is an automatic double-head chamfering machine?
It is a chamfering machine equipped with two processing heads and an automatic or machine-assisted operating cycle for processing suitable pipe,tube,and bar workpieces.
2. What does double head mean?
Double head means the machine has two chamfering heads arranged to process the two ends of a suitable workpiece according to the machine design.
3. Is it suitable for short pipes?
Yes. The machine is specifically designed around applications involving small-length or short pipe and tube workpieces,subject to the machine's specified length range.
4. Can it chamfer both ends?
Yes. The double-head configuration is intended for coordinated end processing of suitable workpieces requiring chamfering on both ends.
5. What materials can it process?
Depending on tooling,the machine can process compatible carbon steel,mild steel,stainless steel,aluminum,copper,brass,and alloy steel materials.
6. Why use pneumatic operation?
Pneumatic actuation can provide fast and repeatable movement for selected machine functions and is practical for workshops with a suitable compressed-air supply.
7. Can it process stainless steel tubes?
Yes. Stainless steel tubes can be processed when appropriate cutting tools and parameters are selected for the material grade and dimensions.
8. Can it remove burrs?
Yes. The chamfering operation can remove many sharp edges and burrs from suitable tube ends. Severe burrs may require additional finishing.
9. Can different pipe diameters be processed?
Depending on the machine design,adjustable or interchangeable clamping and tooling may allow different workpiece sizes to be processed.
10. Can the chamfer angle be customized?
The available chamfer geometry depends on the cutting tool and machine configuration. Custom tooling can be considered for special requirements.
11. Is automatic feeding available?
Automatic feeding may be available depending on the machine configuration. It is especially useful for higher-volume production of repeated small components.
12. What information is needed for a quotation?
Provide material type,pipe or tube diameter,wall thickness,minimum and maximum workpiece length,required chamfer dimensions,production quantity,and desired automation level. Drawings or samples are recommended.
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