Enamel Assembled Tank Industrial Wastewater Reactor, Large Volume Enamel Steel Assembled Reactor Technical Parameters

Large volume enamel steel assembled reactor for industrial wastewater treatment, anaerobic digestion, and water treatment projects. Modular tank design for industrial applications..

The Enamel Assembled Tank Industrial Wastewater Reactor is a large-volume modular tank solution designed for industrial wastewater treatment, anaerobic biological treatment, fermentation, digestion, and other liquid treatment applications. Manufactured from steel panels with a protective enamel or glass-fused coating, the assembled reactor provides a practical solution for projects that require substantial treatment or storage capacity together with corrosion protection.

Industrial wastewater can contain organic matter, suspended solids, chemicals, salts, nutrients, and other components that may affect conventional steel structures. For this reason, material selection and surface protection are important considerations when designing wastewater treatment tanks.

The enamel steel assembled reactor combines a steel structural body with a durable protective surface. Its modular panel construction allows the tank to be assembled at the project site and can be suitable for large-volume installations where transportation of a fully fabricated tank would be difficult.

GFS bolted tank is made of glass fused to steel plate, special sealing material, self-locking screw and other materials. The thickness of enamel steel plate can reach to 20 mm, the most used steel plate thickness is 3~10 mm, steel plate has surface oil, contain rust, contain oxide skin, after shot blasting, sand and other pretreatment process, the steel plate surface will be clean. After 900 ºChigh temperature second enamelingl in electric furnace ,0.3 mm enamel coating is applied on both sides of steel plate. strong binding force between enamel coating and steel plate. Enamel coating can not only prevent tank corrosion, but also has the function of strong acid and alkali resistance. And has extremely strong wear resistance.
Glass Coated Steel Tanks technology is the premium coating technology in the storage tanks market. Glass Fused to Steel tanks are widely used in bio-energy, municipal sewage, industrial wastewater treatment and etc.. The glass fused to steel tanks have at least two layers of coating and more than two-time fired in furnace, which combines the strength, flexibility and outstanding corrosion resistance.


Main parameters of Glass Coated Steel Tank
Item
Specs
Coating Color
Standard color: dark blue and dark green,or customized
Coating Thickness
0.25~0.40mm
Acid and alkali resistance
Standard coating:PH3~11,special coating:PH1~14
Elasticity
About 500KN/mm
Life
≥30years
Holiday test
1500v
Adhesive force
3450N/cm
Hardness
6.0(Mohs)
Life
More than 30 years
Cleaning
Easy to cleaning, anti-stick, glossy
Permeability
Gas and liquids impermeable
Corrosion resistance
Excellent for wastewater, concentrated salt water, seawater, high sulfur crude oil, salt spray ,organic and inorganic compounds

Enamel Steel Assembled Tank

The tank is constructed from prefabricated steel panels that are assembled and sealed at the installation site. Enamel or glass-fused coating provides a protective barrier between the steel substrate and the processed liquid.

The combination of steel strength and protective coating makes this type of tank suitable for a range of water, wastewater, storage, fermentation, and biological treatment applications.

The actual coating specification, panel dimensions, connection method, tank capacity, and structural configuration depend on the project requirements.

Large Volume Reactor Design

Large industrial wastewater projects often require tanks with substantial working volumes. A modular assembled design allows the reactor dimensions to be planned according to the available site and required treatment process.

Compared with transporting a single-piece large tank, sectional steel panels can simplify logistics for projects where access roads, factory entrances, or installation areas limit the transportation of oversized equipment.

Tank diameter, height, working volume, internal components, roof configuration, and foundation requirements should be evaluated according to the engineering design.

Industrial Wastewater Treatment

The enamel assembled reactor can be incorporated into industrial wastewater treatment systems. Potential applications include food processing, beverage production, agricultural processing, chemical-related industries, pharmaceutical production, livestock operations, and other facilities generating suitable wastewater.

The reactor can function as part of biological treatment, equalization, fermentation, digestion, or other process stages depending on the selected configuration.

Wastewater characteristics should be analyzed before equipment selection. Important parameters may include flow rate, COD, BOD, suspended solids, pH, temperature, salinity, chemical composition, and biological treatability.

Anaerobic Wastewater Reactor

For wastewater containing biodegradable organic matter, the enamel steel tank can be configured as an anaerobic reactor or integrated into an anaerobic treatment process.

Anaerobic microorganisms break down suitable organic matter under oxygen-free conditions. Depending on the feedstock and operating conditions, this process can generate biogas containing methane and carbon dioxide.

When used in anaerobic applications, the tank can be integrated with feeding, mixing or circulation, gas collection, sludge handling, and downstream wastewater treatment equipment.

The appropriate reactor configuration depends on wastewater composition, organic loading, treatment objectives, and the selected biological process.

Corrosion Protection

Corrosion resistance is an important consideration for industrial wastewater tanks. Wastewater may contain moisture, salts, organic acids, sulfides, chemicals, and other substances that can affect unprotected steel.

The enamel or glass-fused surface provides a protective layer over the steel panel. This can help isolate the structural steel from the treated liquid and create a suitable surface for many water and wastewater applications.

Actual corrosion resistance depends on coating specifications, wastewater chemistry, temperature, operating conditions, installation quality, and maintenance.

Glass Fused To Steel Technology

Glass-fused-to-steel technology combines the strength of steel with a fused glass coating. The coating is bonded to the steel substrate during manufacturing to create a durable protective surface.

This type of tank construction is widely considered for water storage, wastewater treatment, anaerobic digestion, fermentation, and other industrial liquid-handling applications.

For each project, the coating system should be selected according to the liquid characteristics and intended service conditions.

Modular Assembly Construction

The modular panel design allows the tank to be manufactured in sections and assembled on site. This approach can provide greater flexibility for large-volume projects and locations where transporting a complete tank is impractical.

On-site assembly requires proper foundation preparation, panel alignment, sealing, bolting, inspection, and installation procedures.

The final assembly quality can have a significant influence on tank performance, so installation should follow the manufacturer's technical instructions and project engineering requirements.

Flexible Tank Applications

The enamel assembled tank can be used for more than one specific wastewater process. Depending on engineering design, applications may include:

Industrial Wastewater Treatment
Anaerobic Digestion
Organic Wastewater Treatment
Biogas Production
Fermentation
Equalization
Process Water Storage
Sludge Storage
Treated Water Storage
Agricultural Wastewater Treatment

Different applications require different internal components and process configurations.

Biogas And Anaerobic Digestion Integration

When used as an anaerobic reactor, the tank can form part of a complete biogas plant. Suitable organic wastewater or biodegradable feedstock enters the reactor, where anaerobic microorganisms convert part of the organic matter into biogas and treated liquid.

A complete system may include pretreatment, equalization, pumping, anaerobic digestion, biogas collection, desulfurization, dehydration, gas storage, and biogas utilization.

The gas composition and production rate depend on feedstock characteristics and biological operating conditions.

Industrial Process Water Applications

In addition to wastewater treatment, enamel steel tanks can be considered for process water and other industrial liquid storage applications.

The enclosed structure helps organize liquid storage and can be configured with suitable inlet, outlet, overflow, inspection, ventilation, and other connections.

The appropriate tank design should be determined according to liquid properties, required capacity, installation environment, and applicable engineering standards.

Large-Scale Project Installation

The assembled design is particularly useful for projects where tank volume and site access are important considerations.

Steel panels can be transported more easily than oversized one-piece structures in many project conditions. Once delivered to the site, the panels can be assembled into the designed tank structure.

Installation planning should consider foundation dimensions, crane or lifting requirements, assembly access, sealing, piping connections, internal equipment, and commissioning procedures.

Low Maintenance Considerations

The protective enamel surface is designed to provide a durable barrier in suitable applications. Proper operation and routine inspection remain important for maintaining long-term tank performance.

Maintenance may include checking seals, bolts, manholes, external structures, piping connections, coating condition, and process equipment.

For wastewater and anaerobic applications, operating conditions should be monitored to ensure that the liquid and gas environment remain within the design parameters.

Customized Internal Configuration

The tank shell is only one part of a complete industrial wastewater reactor. Depending on the process, internal components may include mixers, diffusers, circulation systems, heating components, gas collection structures, screens, pipes, level sensors, and other equipment.

The configuration can therefore be evaluated according to the intended treatment process.

For anaerobic applications, gas-tight construction and appropriate gas collection components may be required. For aerobic processes, aeration and mixing systems may be considered.

Suitable For Industrial And Agricultural Projects

The enamel steel assembled reactor can be used in industrial plants, agricultural operations, livestock farms, food-processing facilities, wastewater treatment projects, biogas plants, and organic waste treatment systems.

For agricultural applications, it may be integrated with manure treatment, anaerobic digestion, biogas recovery, and wastewater management systems.

For industrial customers, it can form part of a larger process treatment system designed around specific wastewater characteristics.

B2B Project-Based Configuration

Industrial wastewater projects vary significantly in flow rate, wastewater composition, treatment targets, site conditions, and local regulations.

Customers should provide wastewater analysis, daily flow, peak flow, COD, BOD, suspended solids, pH, temperature, chemical characteristics, desired treatment capacity, and installation location.

For anaerobic or biogas projects, information about organic feedstock, expected gas utilization, and downstream treatment equipment is also useful.

Based on these details, tank volume, dimensions, coating specifications, internal equipment, and supporting systems can be evaluated.

Key Features
Large Volume Enamel Steel Tank
Modular Assembled Panel Construction
Industrial Wastewater Reactor
Protective Enamel Coating
Glass-Fused-To-Steel Technology
Suitable For Anaerobic Treatment
Suitable For Organic Wastewater
Biogas Project Integration
Flexible Internal Equipment Configuration
On-Site Assembly Design
Suitable For Industrial And Agricultural Projects
Project-Based Tank Configuration
Main Applications

The Enamel Steel Assembled Reactor can be used for:

Industrial Wastewater Treatment
Anaerobic Wastewater Treatment
Organic Wastewater Treatment
Anaerobic Digestion
Biogas Production
Industrial Water Storage
Process Water Storage
Agricultural Wastewater Treatment
Livestock Wastewater Treatment
Food Processing Wastewater
Organic Waste Treatment
Fermentation Projects
FAQs
1. What Is An Enamel Assembled Tank?

An enamel assembled tank is a modular steel tank made from prefabricated panels with a protective enamel or glass-fused coating. The panels are assembled and sealed at the project site.

2. Can It Be Used As An Industrial Wastewater Reactor?

Yes. Depending on the process design, the tank can be configured for industrial wastewater treatment, anaerobic digestion, fermentation, equalization, or other suitable treatment applications.

3. What Is Glass-Fused-To-Steel?

Glass-fused-to-steel is a tank construction technology that combines a steel structural body with a fused glass protective coating. The coating helps protect the steel surface in suitable applications.

4. Can The Tank Be Used For Anaerobic Digestion?

Yes. Suitable configurations can be used for anaerobic digestion and can be integrated with feeding, mixing, gas collection, and downstream wastewater or biogas treatment systems.

5. Is The Tank Suitable For Large Volumes?

Yes. The modular panel structure can be designed for large-volume applications. Actual capacity and dimensions depend on the project engineering requirements.

6. What Wastewater Can Be Treated?

Potential applications include suitable organic wastewater from food processing, beverage production, agricultural processing, livestock operations, and other industries. Wastewater analysis is required to determine suitability.

7. Is The Enamel Coating Corrosion Resistant?

The enamel or glass-fused coating provides a protective barrier and can offer corrosion resistance in suitable service conditions. Actual performance depends on coating specifications and wastewater chemistry.

8. Can The Tank Be Assembled On Site?

Yes. The sectional panel design allows the tank to be transported in components and assembled at the installation site following appropriate engineering and installation procedures.

9. Can Internal Equipment Be Added?

Yes. Depending on the application, mixers, circulation systems, gas collection equipment, aeration components, piping, sensors, and other internal or external equipment can be incorporated.

10. What Information Is Needed For Tank Selection?

Please provide the liquid or wastewater type, daily and peak flow, COD, BOD, suspended solids, pH, temperature, chemical composition, required tank volume, treatment process, installation location, and intended application.

Why Choose Us
Enamel Steel Tank Expertise

We focus on modular enamel steel tank solutions for wastewater treatment, anaerobic digestion, fermentation, water storage, and industrial liquid-handling applications.

Large-Volume Modular Design

The assembled panel structure provides a practical approach for large-volume projects, especially where transporting oversized one-piece tanks may create logistical challenges.

Application-Based Engineering

We evaluate liquid characteristics, tank volume, operating conditions, installation environment, treatment process, and internal equipment requirements before recommending a suitable configuration.

Integrated Wastewater Solutions

The reactor can be incorporated into complete wastewater and biogas systems together with pretreatment, pumps, mixing, gas collection, purification, storage, and downstream treatment equipment.

Project-Oriented  Support

We work with wastewater treatment companies, industrial factories, agricultural projects, biogas developers, engineering contractors, and international equipment buyers.

International Export Service

We provide technical communication, tank configuration, engineering documentation, export packaging, shipping coordination, installation guidance, and after-sales technical assistance.

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TAG: Industrial Anaerobic Reactor, Enamel Biogas Reactor, Enamel Wastewater Treatment Tank, Anaerobic Wastewater Treatment Tank, Enamel Anaerobic Reactor, Glass Fused To Steel Tank, Glass Fused To Steel Reactor, Large Volume Enamel Tank, Industrial Wastewater Treatment Tank, Anaerobic Wastewater Reactor, Industrial Water Treatment Tank, Enamel Wastewater Reactor, Enamel Fermentation Tank, Enamel Organic Wastewater Tank, Industrial Water Storage Tank, Enamel Biogas Tank, Modular Anaerobic Reactor, Industrial Anaerobic Treatment Tank, Modular Wastewater Treatment Tank, Modular Enamel Tank, Large Volume Wastewater Tank, Enamel Anaerobic Digester, Enamel Assembled Tank, Enamel Steel Tank, Enamel Assembled Reactor, Enamel Steel Assembled Reactor, Large Volume Enamel Steel Tank, Industrial Wastewater Reactor, Glass Fused To Steel Wastewater Tank, Glass Fused To Steel Anaerobic Reactor,
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