Biogas Gas Generator/Weichai P10 Series

The Biogas Gas Generator / Weichai Generator is a gas-fueled power generation solution designed to convert methane-rich biogas into usable electrical energy. Equipped with a compatible Weichai gas engine configuration, the generator set can provide a practical solution for farms, livestock operations, wastewater treatment plants, food-processing facilities, biogas projects, and other industrial applications where biogas is available as an energy source.

Biogas is commonly produced through anaerobic digestion of organic materials such as livestock manure, agricultural residues, food-processing waste, municipal organic waste, and wastewater sludge. Instead of releasing or flaring the available biogas, a properly configured gas generator can use the methane content of the gas to produce electricity for on-site consumption, plant equipment, or other suitable power applications.

Generator model	LX - 80GF		Rated current	144 A
Rated Power	80 kW		Power Factor	0.8
Reserve power	100 kVA		Controller	Automatic PLC control
Rated voltage	400V/230V		Speed regulation mode	Electronic speed control
Rated frequency	50Hz		Type	Open
Rated speed	1500 rpm		Biogas /gas consumption rate	0.6 /0.3 m³/Kw·h
* Altitude <1000 meters, ambient temperature <40 ºC , ambient humidity ≤60%. * Rated power: The maximum power of the generator set when it is continuously operated with variable load and with unlimited operating hours per year under the agreed operating conditions and maintenance as specified by the manufacturer. The average power output during a 24-hour operating cycle should not exceed 70% of the rated power, in accordance with GB/T2820-97 (eqv ISO8528) . * Standby power: The generator set can be overloaded on the basis of continuous power for 1 hour every 12 hours within a certain period of time. 10%, the unit power at this time is the standby power. * Rated voltage: 380/220V , 400/230V , 415/240V , 440/254V and other voltages can be customized.

Biogas Gas Generator For Renewable Power

A biogas generator uses a gas engine and alternator to convert the chemical energy contained in biogas into electrical energy. This provides an opportunity to integrate electricity generation with existing anaerobic digestion or wastewater treatment systems.

The actual electrical output and operating performance depend on the generator configuration, gas composition, methane concentration, gas pressure, gas flow, ambient conditions, and engine specifications. Before selecting a generator, the available biogas characteristics should be evaluated to ensure compatibility with the gas engine system.

Weichai Gas Engine Generator Set

The Weichai Generator configuration provides a gas-engine-based solution for customers looking for a reliable engine platform for biogas power generation. Weichai gas engines are used in various gas-fueled power applications, and the appropriate engine model can be selected according to the required generator output and fuel characteristics.

A complete generator set can include the gas engine, alternator, control system, gas supply components, cooling system, exhaust system, and other auxiliary equipment. The final configuration can be adapted according to the requirements of the specific biogas project.

Efficient Use Of Biogas Resources

Biogas is a valuable renewable energy resource because it can be produced continuously when organic waste is continuously available. Using biogas for electricity generation can help turn an organic waste stream into a useful energy source.

For farms and livestock facilities, biogas may be generated from animal manure. For wastewater treatment plants, anaerobic digestion can produce methane-rich gas from organic sludge. Food-processing facilities can also generate biogas from suitable organic residues.

A biogas gas generator provides a practical connection between waste treatment and energy recovery.

Methane-Rich Gas Power Generation

Biogas typically contains methane together with carbon dioxide, moisture, hydrogen sulfide, and other trace components. The exact composition varies according to the feedstock and digestion process.

Because gas quality directly affects engine operation, biogas should normally be conditioned before entering the generator. Depending on the gas characteristics, treatment may include moisture removal, hydrogen sulfide reduction, filtration, pressure regulation, and other gas-conditioning processes.

The appropriate gas-treatment system should be determined from actual biogas analysis rather than assuming that all biogas has the same composition.

Biogas Gas Cleaning And Conditioning

Gas cleaning is an important part of a reliable biogas power generation system. Hydrogen sulfide and moisture can affect engine components and lubrication systems, while impurities may influence combustion and maintenance requirements.

A suitable biogas conditioning system may include gas coolers, condensate separators, filters, desulfurization equipment, gas pressure regulation, and safety devices.

For projects using high-hydrogen-sulfide or variable-quality biogas, the gas treatment system should be properly matched to the engine requirements. This helps create a more stable fuel supply and can support reliable long-term generator operation.

Stable Electrical Power Supply

The Biogas Gas Generator can be used for on-site electricity generation in facilities where a continuous supply of biogas is available.

Generated electricity can potentially be used for pumps, aeration equipment, mixers, lighting, ventilation systems, feed systems, wastewater treatment equipment, refrigeration, and other suitable electrical loads.

Depending on the project design and local regulations, generated power may also be integrated with a facility electrical distribution system or other power-management equipment.

Applications In Livestock Farms

Livestock farms can produce significant quantities of organic waste that may be suitable for anaerobic digestion. A biogas system can collect and process the gas generated during digestion.

The resulting biogas can be used by a compatible generator to produce electricity for farm operations. This can create an integrated process combining manure management, renewable energy recovery, and on-site power utilization.

The generator configuration should be selected according to the farm's biogas production rate and electrical demand.

Wastewater Treatment Plant Power Generation

Anaerobic digestion is commonly used in wastewater treatment to stabilize organic sludge and produce biogas. A Biogas Gas Generator can convert this gas into electricity for suitable plant loads.

Power generated from digester gas can be used for wastewater treatment equipment and other facility operations. The actual application depends on the treatment process, gas production, electrical demand, and local grid requirements.

This type of energy-recovery system can help wastewater facilities make productive use of internally generated biogas.

Food Waste And Organic Waste Applications

Food-processing plants, organic waste treatment facilities, and other operations may generate biogas through anaerobic digestion.

The Biogas Gas Generator can be integrated into an organic waste-to-energy system to recover electrical energy from methane-rich gas. This approach can connect waste treatment, renewable energy production, and industrial power consumption within one project.

Before equipment selection, the feedstock characteristics and expected biogas production should be evaluated.

Automatic Generator Control

A complete generator set can be equipped with a control system for monitoring operating parameters and managing generator operation.

Depending on the selected configuration, the control system can monitor engine status, generator output, temperatures, pressures, alarms, and other important operating conditions.

Automatic control functions can help operators manage routine operation and respond to abnormal conditions. The exact control functions depend on the selected generator and project configuration.

Prime And Standby Applications

Biogas generators can be configured for different power-generation requirements. In some projects, the generator provides regular on-site power when sufficient biogas is available. In other applications, it may be integrated into a broader energy system with additional power sources.

The appropriate operating mode depends on biogas availability, facility electrical loads, operating schedules, and power-management requirements.

For continuous operation, fuel-gas quality and supply stability are particularly important considerations.

Industrial B2B Biogas Power Solution

Different biogas projects require different generator configurations. Important factors include required electrical output, methane concentration, gas pressure, hydrogen sulfide content, moisture level, gas flow rate, operating hours, ambient conditions, and electrical requirements.

For international B2B projects, customers can provide biogas analysis reports, gas production information, electrical load data, and installation conditions. These details can be used to evaluate a suitable Weichai Generator configuration and auxiliary gas-treatment system.

Complete Biogas Power Generation System

A generator set is only one part of a complete biogas power project. Depending on the application, the system may include anaerobic digesters, gas holders, gas pipelines, gas cleaning equipment, moisture separators, desulfurization systems, gas pressure regulation, generator sets, electrical control panels, heat recovery equipment, and exhaust systems.

Integrating these components correctly can help establish a stable and practical renewable energy system.

Key Features
Biogas-Fueled Gas Generator System
Weichai Gas Engine Configuration
Methane-Rich Gas Power Generation
Suitable For Anaerobic Digestion Projects
Gas Engine And Alternator Configuration
Biogas Cleaning And Conditioning Compatibility
Automatic Generator Control Options
Suitable For Farm And Wastewater Applications
Renewable Energy Recovery
Industrial On-Site Power Generation
Flexible B2B Project Configuration
International Export Support
Main Applications
Livestock Farms
Agricultural Biogas Plants
Wastewater Treatment Plants
Sewage Sludge Digestion
Food Processing Facilities
Organic Waste Treatment
Anaerobic Digestion Plants
Industrial Biogas Projects
Renewable Energy Projects
On-Site Power Generation
Biogas Power Plants
Waste-To-Energy Systems
FAQs
1. What Is A Biogas Gas Generator?

A Biogas Gas Generator is a gas engine generator set designed to use compatible biogas, typically containing methane, as a fuel for electricity generation.

2. What Is A Weichai Generator?

A Weichai Generator is a generator set configured with a compatible Weichai engine platform. For biogas applications, a suitable Weichai gas engine can be selected according to the fuel characteristics and required electrical output.

3. Can The Generator Run On Biogas Directly?

The generator requires biogas that meets the applicable engine fuel requirements. Depending on gas composition, cleaning, drying, desulfurization, filtration, and pressure regulation may be required before the gas enters the engine.

4. What Type Of Biogas Can Be Used?

Suitable gas characteristics depend on the selected engine configuration. Biogas from livestock manure, wastewater sludge, food waste, and other anaerobic digestion processes may be suitable after appropriate gas conditioning.

5. Why Is Biogas Cleaning Important?

Biogas may contain hydrogen sulfide, moisture, particulates, and other impurities. Gas conditioning helps provide a fuel supply that is more suitable for the engine and can reduce potential operating and maintenance issues.

6. Can It Be Used On A Livestock Farm?

Yes. Biogas generated from animal manure through anaerobic digestion can potentially be used for electricity generation when the gas quality, production rate, and generator requirements are properly matched.

7. Can It Be Used In A Wastewater Treatment Plant?

Yes. Digester gas produced during anaerobic sludge treatment can be used by a compatible biogas generator to produce electricity for suitable wastewater treatment plant loads.

8. Does The Generator Require A Gas Treatment System?

Gas treatment requirements depend on the actual biogas composition. Moisture removal, hydrogen sulfide reduction, filtration, and pressure regulation may be necessary for some projects.

9. Can The Generator Be Customized For Different Projects?

Yes. Generator output, engine configuration, alternator, control system, gas-conditioning equipment, enclosure, electrical configuration, and auxiliary systems can be evaluated according to project requirements.

10. What Information Is Needed For Generator Selection?

Useful information includes required electrical output, biogas flow rate, methane concentration, hydrogen sulfide level, gas pressure, moisture content, operating hours, ambient conditions, and electrical load requirements.

Why Choose Us
Biogas Power Generation Experience

We provide gas generator solutions for biogas and methane-rich fuel applications, supporting customers in agricultural, wastewater, industrial, and renewable energy projects.

Weichai Generator Configuration

We can evaluate suitable Weichai gas engine configurations according to the required power output, fuel characteristics, operating conditions, and project requirements.

Complete System Consideration

We consider not only the generator set but also gas cleaning, desulfurization, moisture removal, pressure regulation, electrical control, and other auxiliary requirements.

Application-Based Technical Support

Each biogas project has different gas composition and operating conditions. Customers can provide gas analysis and project information for a more appropriate equipment configuration.

 Project Supply

We support international industrial buyers, EPC projects, agricultural businesses, wastewater treatment facilities, distributors, and renewable energy developers with project-oriented equipment solutions.

Export And After-Sales Support

We can provide technical documentation, machine testing, export packaging, shipping coordination, installation guidance, operation instructions, and after-sales technical support for overseas projects.

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