1 PLC control
2 Double stations (or multiple stations).
3 Automatic conveying pipe
4 Press grooves on both sides separately
5 Automatic stacking after finishing pressing the groove
The Pipe End Double Stations Loading And Feeding Automatic Grooving Machine is an industrial pipe processing system designed for automated pipe loading, feeding, positioning, and end grooving. Combining a double-station working configuration with automatic material handling, the machine provides an efficient solution for manufacturers that need repeatable pipe groove forming and higher production efficiency.
Pipe end grooving is commonly used to prepare compatible pipe sections for mechanical grooved couplings and fittings. Accurate groove positioning and consistent groove formation are important for downstream pipe assembly. By integrating automatic loading and feeding with controlled grooving operations, this machine can reduce repetitive manual handling and help establish a more streamlined production cycle.
|
No |
Item |
parameter |
note |
|
1 |
structure type |
Four-station host, electric mechanical feeding mechanism |
|
|
2 |
Alveolar range |
20-204mm, pipe length 1.8-6m |
can be customized |
|
3 |
Tube thickness |
Max 6mm |
|
|
4 |
Flare flanging |
More than 1-3mm of pipe diameter, proportional to pipe diameter and thickness |
|
|
5 |
Pressure groove size |
Meet the industry standard CJ/T156-2001 standard |
|
|
6 |
way to control |
Touch screen input, PLC programming control |
|
|
7 |
Pressure roller configuration |
20-60, 65--80, 100--150, 204mm |
|
8 |
Power |
Feeding motor 1.5KW |
One piece |
|
Adjust the aligned motors 0.37KW |
One piece |
|
Rotating arm motor 1.5KW |
three piece |
|
Roller lifting motor 0.75KW |
Two piece |
|
Roller motor 0.37KW |
Two piece |
|
Feeding mechanism lifting 0.55KW |
One piece |
|
Spindle motor 4.0KW |
Two piece |
|
Oil pump motor 1.5KW |
Two piece |
|
Actual average power consumption 8KW |
|
|
9 |
power supply |
Three-phase four-wire system |
|
|
10 |
Measure |
8.2x5x2m |
|
|
11 |
Productivity |
An average one for piece each minute. |
|
Double Station Pipe Grooving
The double-station design provides two pipe processing positions that can be coordinated according to the machine configuration. This arrangement can improve production workflow by allowing pipe handling and grooving operations to be organized more efficiently.
Compared with a single-station system, a double-station configuration can provide additional flexibility for batch processing. The exact operating sequence depends on the machine's automatic control system, tooling, and production requirements.
Automatic Pipe Loading
Automatic loading reduces the need for operators to manually place every pipe into the processing station. Pipes can be arranged in the designated loading area, after which the automatic handling system transfers suitable workpieces toward the feeding and grooving section.
The loading system can be configured according to pipe length, diameter, weight, and factory layout. Proper loading design helps maintain a stable material supply for continuous production.
Automatic Pipe Feeding
The automatic feeding mechanism moves pipes into the correct processing position. Controlled feeding helps maintain consistent workpiece alignment and reduces unnecessary manual positioning.
For batch production, automatic feeding can help maintain a steady workflow between loading, positioning, clamping, grooving, and unloading operations. The specific feeding method depends on the machine configuration and pipe specifications.
Automatic Pipe End Grooving
The machine is designed to form a circumferential groove near the end of a compatible pipe. Depending on the machine design, the groove can be formed through controlled rolling or pressing rather than conventional cutting.
Automatic grooving allows repeated pipe sections to be processed according to established parameters. Proper rollers, dies, clamps, and machine settings are important for maintaining consistent groove quality.
Accurate Pipe Positioning
Accurate positioning is essential when the groove needs to be located at a specific distance from the pipe end. The automatic feeding and positioning system helps place the workpiece consistently before the grooving operation.
Repeatable positioning is especially valuable when processing large quantities of pipes that require the same groove location.
Stable Pipe Clamping
During grooving, the pipe must remain securely positioned to prevent unwanted movement. The machine can use suitable clamping and supporting components according to the pipe diameter and production requirements.
Long or heavy pipes may require additional support structures to maintain alignment during loading, feeding, and grooving.
High-Efficiency Batch Production
Automatic loading and feeding can significantly reduce repetitive material handling during batch pipe processing. Operators can focus on monitoring the machine, replenishing raw materials, inspecting finished pipes, and performing routine maintenance.
The double-station structure further supports an organized production workflow for manufacturers processing repeated pipe sections.
Fire Protection Pipe Applications
Grooved pipe connections are commonly used in suitable fire protection and fire sprinkler piping systems. The machine can process compatible steel pipes for applications where grooved mechanical connections are specified.
The required groove profile and dimensions should follow the specifications of the selected coupling and piping system. Machine tooling should be confirmed according to pipe material, diameter, wall thickness, and connection requirements.
HVAC And Mechanical Piping
Automatic pipe grooving can also be used for suitable HVAC and mechanical piping applications. For manufacturers producing repeated pipe sections, automatic feeding and positioning can improve workflow efficiency.
The machine can be integrated into pipe fabrication processes where consistent groove location and repeatable processing are required.
Water Supply And Industrial Pipelines
Suitable water supply, utility, and industrial pipeline applications may also use grooved mechanical connections. The machine can prepare compatible pipe ends according to the requirements of the intended connection system.
Application suitability depends on pipe material, dimensions, groove requirements, and the specifications of the selected coupling or fitting.
Steel And Galvanized Pipe Processing
Depending on the machine configuration and tooling, compatible carbon steel and galvanized steel pipes can be processed. Different pipe materials may require different rollers and processing parameters.
For stainless steel or other specialized pipe materials, suitability should be evaluated based on material characteristics, pipe dimensions, and tooling requirements.
Consistent Groove Formation
Production consistency is important for pipes intended for repeated installation or coupling assembly. Automatic feeding, controlled positioning, stable clamping, and consistent groove forming can help reduce variations between workpieces.
Regular inspection of groove dimensions and pipe end condition is recommended as part of normal production quality control.
Flexible Tooling And Configuration
Different pipe sizes, materials, and groove specifications may require different tooling. The machine can be configured with appropriate grooving rollers, clamps, fixtures, feeding components, and supports according to the production application.
Customers can provide pipe samples, drawings, outside diameter, wall thickness, pipe length, groove specifications, and required production volume for machine configuration evaluation.
Reduced Manual Handling
Traditional pipe grooving processes may require operators to repeatedly lift, position, clamp, and remove pipe sections. Automatic loading and feeding can reduce these repetitive handling tasks.
This allows operators to focus on production monitoring and quality inspection while the machine manages the programmed material handling and grooving cycle.
Integrated Production Workflow
By combining loading, feeding, positioning, and grooving into one production system, the machine can help manufacturers simplify the pipe processing workflow.
An integrated solution can be particularly useful for factories that process large quantities of standardized pipe sections and want to reduce interruptions between individual processing operations.
B2B Automated Pipe Processing Solution
The Pipe End Double Stations Loading And Feeding Automatic Grooving Machine is suitable for pipe fabrication factories, fire protection equipment manufacturers, steel pipe processors, HVAC suppliers, industrial pipeline manufacturers, and OEM production facilities.
For international B2B customers, the machine can be configured according to pipe dimensions, production volume, factory layout, automation requirements, and groove specifications. Sample-based technical evaluation can help determine appropriate tooling and material handling solutions.
Key Features
Double Station Pipe Grooving
Automatic Pipe Loading
Automatic Pipe Feeding
Automatic Pipe Positioning
Automatic Pipe End Grooving
Controlled Groove Forming
Stable Pipe Clamping
Consistent Groove Location
High-Efficiency Batch Production
Reduced Manual Material Handling
Flexible Grooving Tooling
Customized Automation Configuration
Main Applications
Steel Pipe Grooving
Fire Sprinkler Pipe Processing
Fire Protection Piping
Galvanized Steel Pipe Processing
HVAC Pipe Fabrication
Water Supply Piping
Mechanical Piping
Industrial Pipeline Fabrication
Utility Pipe Processing
Grooved Coupling Pipe Preparation
Automatic Pipe Processing
Pipe End Processing
FAQs
1. What Is A Double Station Automatic Pipe End Grooving Machine?
It is an automated pipe processing machine with two working stations designed to load, feed, position, and groove compatible pipe ends efficiently.
2. What Does Automatic Loading And Feeding Mean?
The machine can automatically transfer pipes from the loading area into the feeding and processing position, reducing repetitive manual material handling.
3. What Is The Advantage Of Two Stations?
Two working stations can provide greater production flexibility and help organize loading, grooving, and unloading operations more efficiently.
4. Can It Automatically Position The Pipe?
Yes. Depending on the machine configuration, the automatic feeding system can position the pipe according to the programmed processing requirements.
5. What Is Pipe End Grooving Used For?
Pipe end grooving prepares compatible pipes for mechanical grooved couplings, fittings, valves, and other grooved connection components.
6. Can It Process Steel Pipes?
Yes. Suitable carbon steel and galvanized steel pipes can be processed with appropriate tooling and machine settings.
7. Can It Be Used For Fire Sprinkler Pipes?
Yes. It is suitable for compatible fire protection and sprinkler pipe applications where grooved mechanical connections are specified.
8. Can Different Pipe Sizes Be Processed?
Different pipe diameters and wall thicknesses may require different rollers, clamps, feeding components, or machine configurations. Exact specifications should be confirmed before ordering.
9. Can The Loading And Feeding System Be Customized?
Yes. Loading racks, feeding mechanisms, supports, clamps, sensors, and other material handling components can be configured according to pipe dimensions and factory requirements.
10. What Information Is Needed For Machine Configuration?
Provide pipe material, outside diameter, wall thickness, pipe length, groove dimensions, coupling requirements, production volume, and factory workflow information. Samples or drawings are also useful.
Why Choose Us
Integrated Automatic Pipe Processing
We provide automated solutions that combine pipe loading, feeding, positioning, clamping, and grooving to help simplify industrial pipe production.
Double Station Production Design
The two-station configuration provides additional flexibility for manufacturers processing repeated pipe sections and seeking an organized high-efficiency workflow.
Customized Automatic Feeding
Loading racks, feeding systems, pipe supports, clamps, and positioning components can be configured according to pipe dimensions and factory production requirements.
Specialized Grooving Tooling
We can provide suitable grooving rollers, dies, fixtures, and other tooling according to pipe material, diameter, wall thickness, and required groove profile.
Sample-Based Technical Support
Customers can provide pipe samples, drawings, dimensions, material specifications, and production requirements for machine and tooling evaluation.
Factory-Direct Supply
We support international pipe manufacturers, fire protection suppliers, HVAC companies, distributors, contractors, and OEM customers with direct technical communication.
Export And After-Sales Service
We provide technical documentation, operating guidance, export packaging, shipping coordination, spare-part support, and after-sales technical assistance for international customers.
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