1. PLC control 2. Double stations (or multiple stations).
3. Automatic conveying pipe
4. Press grooves on both sides separately
5. Automatic stacking after finishing pressing the groove
Specification
|
Item |
Parameter |
|
structure type |
two-grooving stations
electric mechanical feeding mechanism |
|
Pipe diameter |
OD 42-220mm, customized |
|
Pipe length |
Standard length1.8-6m, can be customized |
|
Pipe thickness |
Less 6mm |
|
Pressure groove size |
Meet the industry standard CJ/T156-2001 standard, or customized |
|
way to control |
Touch screen input, PLC programming control |
|
Pressure roller configuration |
DN32-DN40, DN60--DN80,DN100--DN150, DN200mm , There are 4 set grooving deis |
Power |
Feeding motor 1.5KW |
|
Adjust the aligned motors 0.37KW |
|
Rotating arm motor 1.5KW |
|
Roller lifting motor 0.75KW |
|
Roller motor 0.37KW |
|
Feeding mechanism lifting 0.55KW |
|
Spindle motor 4.0KW |
|
Oil pump motor 1.5KW |
|
Actual average power consumption 8KW |
|
power supply |
Three-phase four-wire system |
|
Measure |
8.2x5x2m |
|
Productivity |
An average one for piece each minute. |
The Automatic Galvanized Steel Pipe Roll Grooving Machine Tube Groove Pressing Machinery is an industrial pipe processing solution designed for forming consistent circumferential grooves on suitable galvanized steel pipes, carbon steel pipes, and compatible metal tubes. Using a controlled roll grooving and pressing process, the machine helps prepare pipe ends for suitable grooved couplings and connection systems.
Galvanized steel pipes are widely used in fire protection, water supply, HVAC, construction, and industrial piping. Their protective zinc coating requires appropriate handling during pipe processing. A dedicated roll grooving machine can provide a controlled method for forming grooves while maintaining an efficient production workflow.
Automatic Galvanized Steel Pipe Grooving
The machine is designed to automate the groove forming process for suitable galvanized steel pipes. Depending on the configuration, automatic functions can include pipe positioning, clamping, groove pressing, and processing-cycle control.
Automatic operation reduces repetitive manual handling and helps manufacturers establish a more consistent production process. It is particularly useful for workshops and factories processing repeated batches of galvanized pipe sections.
Steel Pipe Roll Grooving Process
Roll grooving forms a groove through controlled mechanical deformation of the pipe wall rather than conventional material cutting. A suitable grooving roller applies controlled force around the pipe circumference to create the required groove profile.
The actual groove dimensions depend on pipe diameter, wall thickness, material properties, roller design, and connection requirements. Proper machine adjustment and tooling selection are important for achieving the intended result.
Designed For Galvanized Steel Pipes
Galvanized steel pipes are commonly used where corrosion protection is required for suitable piping applications. The machine can be configured for compatible galvanized pipe sizes and wall thicknesses.
Because galvanized pipes have a zinc coating, processing parameters and tooling should be selected appropriately for the pipe specification. Customers should provide pipe samples or technical information when evaluating machine configuration.
Automatic Pipe Positioning
Accurate pipe positioning helps maintain a consistent groove location relative to the pipe end. The machine can use suitable positioning mechanisms, fixtures, clamps, and pipe supports according to its configuration.
Consistent positioning is especially important when grooved pipes are produced for standardized coupling and fitting applications.
Stable Pipe Clamping
Stable clamping helps prevent unwanted pipe movement during groove pressing. Suitable workholding components can support the pipe while the grooving roller applies forming force.
For longer or heavier pipes, additional supports may be used according to the pipe dimensions and production layout.
Tube Groove Pressing Machinery
The tube groove pressing mechanism is designed to apply controlled forming pressure to create a circumferential groove. Unlike a cutting operation, roll pressing forms the groove by controlled deformation.
This process can be suitable for compatible steel tubes and pipes when the machine's roller, tooling, and pressure settings match the material and dimensions.
Consistent Groove Formation
Consistent groove geometry is important when pipes are intended for use with compatible grooved couplings. Automatic mechanical control can help reduce variations between repeated pipe sections.
Regular inspection of groove depth, width, location, and overall pipe condition is recommended to maintain production quality.
Fire Protection Pipe Applications
Galvanized and steel pipes are commonly used in suitable fire protection and sprinkler piping applications. Roll grooving allows compatible pipe sections to be prepared for grooved connection systems.
The machine can support pipe fabrication workflows for fire sprinkler contractors, fire protection equipment suppliers, and industrial pipe processing companies.
HVAC And Water Supply Applications
Grooved pipe connections are also used in suitable HVAC, chilled-water, mechanical, and water supply systems. The machine can process compatible galvanized or steel pipe sections according to the required groove specifications.
Different applications may require different pipe sizes, wall thicknesses, groove profiles, and tooling.
Industrial Pipe Fabrication
The machine is suitable for pipe fabrication workshops and manufacturers processing repeated quantities of steel and galvanized pipes.
It can be incorporated into workflows involving pipe cutting, end preparation, grooving, inspection, handling, and packaging.
Efficient Batch Production
Manual pipe grooving requires repeated positioning, measuring, clamping, and groove forming. Automatic roll grooving can reduce repetitive operator tasks and improve workflow efficiency.
For factories processing large batches of similar pipe sections, automation can help establish a more stable production cycle.
Flexible Grooving Tooling
Different pipe diameters and wall thicknesses may require different grooving rollers, dies, clamps, and support components. The machine can be configured according to the intended pipe range.
Customers can provide pipe diameter, wall thickness, material, length, groove dimensions, and coupling specifications for tooling evaluation.
Reduced Manual Labor
Automatic pipe positioning and groove forming can reduce repetitive manual operations. Operators can focus on loading and unloading pipes, monitoring the equipment, checking groove quality, and maintaining the production area.
This can help factories improve labor utilization while maintaining controlled production procedures.
Suitable For Multiple Steel Pipe Applications
In addition to galvanized steel pipes, suitable configurations may support compatible carbon steel and other metal pipe applications.
Material grade, outside diameter, wall thickness, coating, and groove requirements should be confirmed before selecting rollers and processing parameters.
Customized B2B Pipe Processing Solution
Every pipe fabrication project may have different technical requirements. Machine configuration can be evaluated according to pipe dimensions, material, production volume, groove profile, automation level, and factory layout.
Customers can provide drawings, samples, pipe specifications, and production requirements for a customized equipment recommendation.
Key Features
Automatic Galvanized Steel Pipe Grooving
Steel Pipe Roll Grooving
Controlled Tube Groove Pressing
Automatic Pipe Positioning
Stable Pipe Clamping
Consistent Groove Formation
Specialized Grooving Rollers
Suitable For Galvanized Steel Pipes
Efficient Batch Pipe Processing
Reduced Manual Labor
Flexible Machine Configuration
Industrial Pipe Fabrication Solution
Main Applications
Galvanized Steel Pipes
Fire Protection Pipes
Fire Sprinkler Pipes
Water Supply Pipes
HVAC Pipes
Mechanical Piping
Carbon Steel Pipes
Industrial Pipelines
Construction Piping
Pipe Fabrication Workshops
Steel Pipe Processing
Grooved Pipe Production
FAQs
1. What Is An Automatic Galvanized Steel Pipe Roll Grooving Machine?
It is an industrial machine designed to form circumferential grooves on suitable galvanized steel pipes through a controlled roll pressing process.
2. Can It Process Galvanized Steel Pipes?
Yes. The machine can be configured for suitable galvanized steel pipe sizes and wall thicknesses. Specific tooling should be selected according to the pipe specifications.
3. What Is Roll Grooving?
Roll grooving is a forming process that creates a circumferential groove through controlled deformation of the pipe wall rather than conventional cutting.
4. Can It Be Used For Fire Protection Pipes?
Yes. Suitable galvanized and steel fire protection or sprinkler pipes can be processed when their dimensions and groove requirements match the machine configuration.
5. Can It Process Different Pipe Sizes?
Yes. Different pipe diameters may require corresponding rollers, clamps, fixtures, or machine adjustments.
6. Does The Machine Automatically Position The Pipe?
Depending on the configuration, automatic or controlled positioning mechanisms can be provided to help maintain consistent groove locations.
7. Can It Process Carbon Steel Pipes?
Suitable carbon steel pipe applications can be supported with the appropriate rollers and processing parameters. Material and dimensions should be confirmed before ordering.
8. Is It Suitable For Mass Production?
Yes. Automatic roll grooving is suitable for repeated and batch production where consistent groove processing and reduced manual handling are required.
9. Can The Groove Size Be Customized?
The groove profile and dimensions depend on the required connection system, pipe specifications, and tooling. Suitable rollers can be selected according to the application.
10. What Information Is Needed For Machine Selection?
Provide pipe material, outside diameter, wall thickness, pipe length, groove dimensions, production volume, and intended application. Samples or drawings are also helpful for technical evaluation.
Why Choose Us
Specialized Pipe Grooving Equipment
We provide industrial pipe grooving machinery for steel, galvanized steel, and other compatible pipe processing applications.
Automatic Production Solutions
Automatic positioning and controlled roll grooving can reduce repetitive labor and support more consistent batch production.
Customized Grooving Tooling
We can recommend suitable rollers, clamps, dies, fixtures, and pipe supports according to pipe dimensions and groove requirements.
Factory-Direct B2B Supply
We support overseas customers with machine selection, technical communication, export packaging, shipping coordination, documentation, and after-sales assistance.
Sample-Based Technical Support
Customers can provide pipe samples, drawings, dimensions, material information, and groove requirements for application evaluation before purchasing.
Flexible Industrial Applications
The equipment can be used for suitable fire protection, HVAC, water supply, construction, mechanical piping, and industrial pipe fabrication applications.
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