1. Touch Screen settings, CNC control system, precise servo motor positioning, module storage memory function.
2. Structure: Steel plate welded structure
3. Mould replacement: change the dies easily without adjusting the dies to reduce mould damage rate , Skilled workers can change
the mould within 10 minutes.
4. Punching Category: (1).single hole punching; (2).double hole punching; (3).Isometric hole punching; (4). none- Isometric hole
punching,(5) rotary punching(only for round pipe).(6) punch from upward side and horizontal two sides
5. Hydraulic ,pneumatic and Servo System.
6. Step-less operation adjustment, hydraulic loops designed with zero load, combined with extremely low frequency oil pump motor,
effectively reduced noise, increased motor efficiency and service duration.
7. double punching heads machine can punch hole with two hydraulic cylinders, or only one cylinder punch separately
Full Automatic CNC Bench Drilling Machine with Angle Steel Punching Function
The Full Automatic CNC Bench Drilling Machine with Angle Steel Punching Function Max 40mm Drilling Capacity is an industrial CNC metal processing solution designed for automatic drilling and punching applications. It combines CNC-controlled drilling with an angle steel punching function, providing manufacturers with a flexible machine for processing steel angles and other metal components.
With a maximum drilling capacity of up to 40mm, the machine is designed for applications requiring relatively large-diameter holes in steel and other suitable metal materials. The automatic CNC configuration can help reduce repetitive manual positioning and provide a more standardized drilling workflow.
The machine is suitable for steel fabrication, construction components, machinery manufacturing, structural steel processing, agricultural equipment, industrial hardware, and other applications where angle steel requires accurately positioned holes.
Actual drilling performance depends on material grade, workpiece thickness, tooling, machine configuration, cutting parameters, and production requirements.
PRODUCT SPECIFICATIONS
|
Device model |
ZKJ-30 |
ZKJ-40 |
ZKJ-50 |
|
Maximum round tube specification |
Ф50(copper aluminum steel) |
Ф80(copper aluminum steel) |
Ф100(copper aluminum steel) |
|
Maximum square tube specification |
50×50 |
80×80 |
100×100 |
|
Maximum processing wall thickness |
4mm(SS) |
8mm(SS) |
10mm(SS) |
|
Maximum processing wall thickness |
4mm(copper aluminum steel) |
8mm(copper aluminum steel) |
10mm(copper aluminum steel) |
|
Punching specifications |
Ф3.5~Ф10mm |
Ф3.5~Ф30mm |
Ф3.5~Ф40mm |
|
Maximum length of one feeding |
1500mm |
1500mm |
1500mm |
|
Number of holes processed continuously |
No limited |
No limited |
No limited |
|
Maximum workpiece length |
6000mm |
6000mm |
6000mm |
|
Processing efficiency |
6-8 S/hole |
8-10 S/hole |
10-15 S/hole |
|
Feeding speed |
800mm/S |
800mm/S |
800mm/S
|
Automatic CNC Drilling Operation
The CNC control system allows the drilling process to be programmed according to the required hole position and machining sequence.
For repeated production, operators can use established CNC programs for similar workpieces. This can reduce manual measurement and positioning work while helping maintain consistent hole locations.
A typical production process may include loading the angle steel, securing the workpiece, positioning the drilling system, executing the programmed drilling cycle, and unloading the processed component.
The exact automation level depends on the machine configuration. Additional positioning or feeding systems may be available for specific production requirements.
40mm Maximum Drilling Capacity
The machine is designed with a maximum drilling capacity of 40mm, making it suitable for applications requiring larger holes than many standard light-duty drilling machines.
A 40mm drilling capacity can be useful for structural steel components, angle steel, brackets, mounting components, machinery parts, and other heavy-duty metal products.
The actual achievable drilling diameter depends on the workpiece material, thickness, drilling tool, spindle configuration, cutting conditions, and machine setup.
For customers who frequently process large-diameter holes, sample testing can help determine the appropriate tooling and machining parameters.
Angle Steel Punching Function
A major feature of this machine is its angle steel punching function.
Angle steel is widely used in construction, industrial structures, machinery frames, towers, brackets, supports, racks, and fabricated steel assemblies. Processing angle steel often requires multiple holes at predetermined positions.
Combining drilling and punching functions can help manufacturers create a more efficient processing workflow for angle steel components.
The CNC-controlled system can position the workpiece or drilling/punching mechanism according to the programmed coordinates. This is particularly useful for repeated angle steel products with standardized hole patterns.
Depending on the application, the machine can be configured with suitable tooling and fixtures for different angle steel sizes and hole requirements.
CNC Processing for Structural Steel
Structural steel components often require accurate hole positioning for bolted connections and assembly.
The CNC Angle Steel Drilling Machine can be used to process holes for bolts, fasteners, brackets, supports, and other structural connections.
Potential applications include:
Steel Angles
Structural Steel Components
Steel Brackets
Support Frames
Machinery Frames
Steel Racks
Industrial Structures
Construction Components
Steel Towers
Agricultural Machinery Parts
The actual processing capability depends on the dimensions and material characteristics of the workpiece.
High-Efficiency Metal Drilling
Automatic CNC operation can improve the workflow for manufacturers processing multiple similar metal components.
Instead of manually measuring and marking every drilling position, the required hole coordinates can be programmed into the CNC system. Once the fixture and program have been properly established, the machine can repeat the machining sequence.
This can be especially useful when processing components with multiple holes or repeated hole patterns.
Production efficiency depends on factors such as the number of holes, hole diameter, workpiece dimensions, loading method, drilling parameters, and automation level.
Workholding and Positioning
Correct workholding is essential for CNC drilling and punching.
Angle steel and other structural components should be securely positioned to prevent movement during machining. Depending on the workpiece design, customized fixtures can be developed to support different angle steel sizes and geometries.
A suitable fixture can also help establish a repeatable reference position, allowing multiple workpieces to be processed using the same CNC program.
For manufacturers processing different products, adjustable or interchangeable fixtures can provide additional flexibility.
CNC Drilling of Large Holes
Large-diameter hole drilling requires appropriate cutting tools, machine rigidity, spindle performance, workholding, and machining parameters.
The 40mm maximum drilling capacity makes this machine suitable for applications where relatively large holes are required.
The drilling method and tooling should be selected according to the material and hole requirements. Different steel grades may require different drilling tools, feed rates, spindle speeds, and coolant strategies.
For special materials or demanding applications, customers can provide material specifications and samples for technical evaluation.
Angle Steel Fabrication Applications
Angle steel is widely used in fabricated metal structures because of its strength, availability, and versatile geometry.
The machine can support drilling and punching operations for angle steel used in:
Steel Frames
Equipment Supports
Storage Racks
Industrial Shelving
Construction Structures
Transmission Structures
Machinery Bases
Agricultural Equipment
Metal Brackets
Steel Assemblies
For products requiring repeated hole patterns, CNC control can help standardize the processing sequence.
Automatic Production Workflow
A typical CNC angle steel processing workflow may include:
Load the angle steel into the machine.
Position and secure the workpiece.
Select the appropriate CNC program.
Establish the machining reference.
Start the automatic drilling or punching cycle.
Process the programmed holes.
Complete the machining cycle.
Inspect the processed component.
Remove the finished workpiece.
The exact workflow varies according to machine configuration and customer production requirements.
For higher-volume applications, automated feeding and handling systems may be considered.
CNC Control and Repeatability
CNC control is particularly valuable for products with repeated hole locations.
Once the program has been tested and the workholding system has been properly established, the same machining sequence can be used for subsequent workpieces.
This can help reduce variations associated with manual measuring and marking.
CNC programs can also be modified when customers need different hole patterns, spacing, or product dimensions.
Custom Tooling and Fixtures
Different angle steel profiles and workpiece dimensions may require different tooling and fixtures.
Customized workholding solutions can be developed according to the customer's angle steel size, thickness, hole pattern, and production method.
Punching tools and drilling tools can also be selected according to the required hole diameter and material.
For customers producing several product models, interchangeable tooling and adjustable fixtures can help increase production flexibility.
Industrial Applications
The Full Automatic CNC Bench Drilling Machine can be used in multiple industrial sectors, including:
Structural Steel Fabrication
Construction Equipment
Steel Tower Manufacturing
Machinery Manufacturing
Agricultural Machinery
Metal Hardware Production
Industrial Racks
Steel Frame Manufacturing
Electrical Equipment Structures
Custom Metal Fabrication
Its combination of CNC drilling and angle steel punching makes it suitable for manufacturers looking for an integrated solution for repetitive steel processing.
OEM and Customized CNC Solutions
Every steel fabrication application can have different requirements. Workpiece dimensions, material thickness, hole diameter, hole spacing, production volume, and automation requirements all influence machine selection.
For OEM customers, customized machine configurations, fixtures, tooling, CNC programs, and feeding systems can be evaluated according to the actual product.
Customers should provide product drawings, angle steel dimensions, material grade, hole diameter, hole positions, required production volume, and any special processing requirements.
Sample testing can also be used to evaluate drilling and punching performance before production.
Why Choose Our Full Automatic CNC Bench Drilling Machine?
1. Full Automatic CNC Operation
CNC-controlled processing helps reduce repetitive manual positioning and supports standardized production.
2. Up to 40mm Drilling Capacity
Designed for applications requiring large-diameter holes up to 40mm, depending on material and tooling conditions.
3. Angle Steel Punching Function
Combines drilling and punching capabilities for efficient angle steel processing.
4. Suitable for Structural Steel
Designed for angle steel, brackets, frames, supports, and other fabricated steel components.
5. Repeatable Hole Positioning
CNC programming helps maintain consistent hole positions during repeated production.
6. Custom Fixtures
Workholding fixtures can be customized according to angle steel dimensions and product geometry.
7. Industrial Production
Suitable for steel fabrication factories, construction component manufacturers, machinery plants, and industrial workshops.
8. OEM Customization
Machine configuration, tooling, fixtures, and production solutions can be evaluated according to customer drawings and samples.
FAQ
1. What is a Full Automatic CNC Bench Drilling Machine?
It is a CNC-controlled metal drilling machine designed for automatic or highly automated drilling operations. This model also supports angle steel punching applications.
2. What is the maximum drilling capacity?
The stated maximum drilling capacity is 40mm. Actual drilling performance depends on the material, thickness, tooling, spindle configuration, and machining conditions.
3. Can this machine process angle steel?
Yes. Angle steel processing is one of the main applications, particularly for drilling or punching repeated holes for structural and industrial components.
4. Does it have an angle steel punching function?
Yes. The machine is designed with an angle steel punching function in addition to CNC drilling.
5. What materials can it process?
It is primarily intended for steel and other suitable metal materials. The actual material range depends on the machine configuration and tooling.
6. Can it drill 40mm holes in steel?
The machine is designed around a maximum drilling capacity of 40mm. Actual results depend on steel grade, workpiece thickness, drilling tool, and machining conditions.
7. Is the machine suitable for batch production?
Yes. CNC programming and repeatable positioning make it suitable for repeated production of similar steel components.
8. Can different hole patterns be programmed?
Yes. CNC programs can be created or modified according to different hole positions, spacing, and machining sequences.
9. Can the fixture be customized?
Yes. Custom fixtures can be designed according to the dimensions and geometry of the angle steel or other workpieces.
10. Can the machine process other steel components?
Yes. Potential applications include brackets, frames, supports, plates, structural components, racks, and other fabricated metal parts, subject to machine capacity.
11. Can automatic feeding be added?
Depending on the machine configuration and production requirements, automatic feeding or material handling systems may be considered.
12. What information is required for a quotation?
Please provide the angle steel dimensions, material grade, thickness, hole diameter, hole quantity, hole spacing, workpiece length, production volume, and drawings or samples if available.
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