Application:
Specially used for fixing rivets with adjustable distance in between, on folder file/ lever arch files,
clipboards, briefcases, ring binders, etc
Feature:
Three spindle riveting at one action; And adjustable head distance (75-400mm). PRODUCT SPECIFICATIONS
|
Model |
13TR |
|
Rivet nail top diameter |
Φ5-12mm |
|
Rivet nail diameter |
Φ2-6mm
|
|
Rivet nail length |
3-20mm |
|
Throat depth |
440mm |
|
Riveting height |
850mm |
|
Distance can be adjusted |
75-400mm |
|
Power |
3/4, HP |
|
Machine dimensions(L×W×H) |
1000×1330×1600mm3 |
|
Net weight |
520kg |
|
Gross weight |
600kg |
|
Packing |
Wooden cases |
Automatic Three-Head Adjustable Distance Riveting Machine
The Automatic Three-Head Adjustable Distance Rivet Lever Arch Clipboard File Folder Riveting Machine is a specialized industrial automation solution designed for efficient multi-point riveting of file folders, lever arch files, clipboards, binders, and other stationery products. Featuring three riveting heads and an adjustable distance design, the machine allows manufacturers to perform multiple riveting operations within one production cycle while maintaining consistent positioning.
Stationery products often require accurately positioned rivets to connect metal mechanisms, clips, hinges, rings, brackets, or other components to paperboard, plastic, leather, synthetic materials, and laminated covers. When these operations are performed manually, production speed and positioning consistency can vary significantly.
A three-head automatic riveting machine helps standardize the process by combining multiple riveting points into one controlled operation. The adjustable head distance also provides greater flexibility when different product sizes or rivet positions are required.
Three-Head Automatic Riveting
The machine is equipped with three riveting heads, allowing three rivets or fastening points to be processed during a coordinated riveting cycle.
This configuration is particularly useful for stationery products where multiple rivets need to be installed at predetermined positions. Instead of processing each riveting point separately, three heads can work in the same cycle, potentially reducing handling time and improving production efficiency.
The actual riveting sequence, working stroke, and production cycle depend on the machine configuration, rivet specifications, workpiece construction, and tooling.
Adjustable Riveting Distance
One of the key features of this machine is its adjustable riveting distance.
Different file folders, lever arch files, clipboards, and binders may use different rivet positions. A fixed-distance machine can be restrictive when manufacturers need to produce multiple product sizes.
Adjustable riveting heads allow the distance between riveting points to be modified according to the production requirement. This makes the machine more suitable for manufacturers producing multiple models or customized stationery products.
The exact adjustment range depends on the machine configuration and should be confirmed according to the required rivet spacing.
Lever Arch File Riveting
Lever arch files require accurately installed hardware mechanisms to provide reliable opening, closing, and paper storage functions. Rivets may be used to attach metal components to the file cover or internal structure.
The three-head riveting machine can help manufacturers establish a repeatable riveting process for lever arch file production. With suitable fixtures, the cover and metal mechanism can be positioned consistently before the riveting cycle begins.
This helps reduce manual alignment work and supports more efficient large-volume stationery manufacturing.
Clipboard Riveting Applications
Clipboards commonly use a metal clip assembly attached to a rigid board or other substrate. Riveting provides a permanent mechanical fastening method for securing the clip to the board.
The automatic riveting machine can be configured for clipboard production where the rivet positions are consistent and repeatable. A suitable fixture can hold the clipboard securely during riveting while the three heads perform the required fastening operations.
For manufacturers producing multiple clipboard designs, adjustable tooling and positioning systems can provide additional production flexibility.
File Folder and Binder Production
File folders and binders may contain metal rings, clips, hinges, reinforcement components, or other hardware that requires secure mechanical attachment.
Automatic riveting helps manufacturers move from individual manual fastening operations toward a standardized production process. The machine can be used with appropriate fixtures for different cover sizes and hardware configurations.
Potential materials include paperboard, coated board, plastic sheets, synthetic covers, leather-like materials, and metal components, depending on the product design and riveting method.
Improved Production Efficiency
The three-head configuration can reduce the number of individual riveting cycles required to complete a product.
For example, when a component requires three rivets at predetermined positions, processing them within one coordinated cycle can simplify material handling and reduce repetitive operator actions.
Automatic operation can also help create a more consistent production rhythm. This is particularly valuable for factories producing large quantities of standardized stationery products.
Actual production capacity depends on product size, rivet type, material, loading method, riveting cycle, operator workflow, and machine configuration.
Precision and Consistency
Riveting quality is affected by rivet dimensions, material thickness, workpiece positioning, tooling design, and machine settings.
The three-head arrangement allows the riveting positions to be established in relation to one another. Proper fixtures can help keep the product aligned during the riveting operation.
Consistent positioning is especially important for lever arch files and clipboards because the attached hardware must operate correctly after assembly.
Correct tooling and machine adjustment can help minimize issues such as misaligned rivets, uneven fastening, excessive deformation, or inconsistent finished rivet heads.
Flexible Tooling and Fixtures
Because stationery products come in different shapes and sizes, workholding fixtures are an important part of the overall system.
Fixtures can be designed to hold file covers, clipboard boards, folder components, or other workpieces in the correct position. Different riveting heads and dies can also be selected according to rivet dimensions and material requirements.
For manufacturers producing multiple product models, interchangeable fixtures and adjustable riveting heads can provide greater flexibility.
Suitable for Stationery Manufacturing
This machine is primarily suited to production environments where repetitive riveting is required.
Potential applications include:
Lever Arch Files
Clipboard Products
File Folders
Ring Binders
Document Binders
Presentation Folders
Office File Products
Stationery Covers
Metal Clip Assemblies
Filing Products
School Supplies
Office Supplies
The machine may also be adapted to other products requiring multiple rivets and adjustable riveting positions, subject to testing and tooling compatibility.
Production Line Integration
The automatic three-head riveting machine can operate as an independent workstation or potentially become part of a larger stationery production line.
Depending on the manufacturing process, upstream operations may include cover cutting, punching, hole preparation, metal component forming, or component feeding. Downstream operations may include inspection, folding, packaging, or final assembly.
Automation level can be selected according to production volume and workflow requirements.
How to Choose the Right Configuration
Manufacturers should evaluate the product and riveting process before selecting a machine.
Important factors include:
Number of rivets per product
Rivet diameter and material
Distance between rivets
Workpiece dimensions
Cover material and thickness
Metal component dimensions
Required production volume
Fixture requirements
Desired automation level
For customized applications, providing product samples, drawings, rivet specifications, and required rivet positions can help determine the appropriate machine configuration.
Why Choose Our Three-Head Riveting Machine?
Three Riveting Heads: Processes multiple riveting points within one production cycle for improved efficiency.
Adjustable Rivet Distance: Suitable for products requiring different distances between riveting points.
Automatic Operation: Reduces repetitive manual riveting work and supports standardized production.
Stationery-Focused Design: Suitable for lever arch files, clipboards, file folders, binders, and similar products.
Consistent Riveting: Proper tooling and fixtures help maintain repeatable riveting positions.
Flexible Configuration: Suitable for different product sizes and riveting requirements.
Production Efficiency: Multi-head operation can reduce handling and individual riveting cycles.
OEM Customization: Fixtures, riveting dies, head arrangements, and machine configurations can be evaluated for specific products.
B2B Manufacturing Solution: Designed for stationery manufacturers seeking reliable and scalable riveting automation.
Main Applications
Lever Arch File Riveting
Clipboard Riveting
File Folder Riveting
Ring Binder Riveting
Document Folder Assembly
Office File Manufacturing
Stationery Hardware Riveting
Metal Clip Assembly
School Supply Manufacturing
Office Supply Manufacturing
Presentation Folder Assembly
Filing Product Manufacturing
Custom Stationery Production
FAQS
1. What is a three-head riveting machine?
A three-head riveting machine is an automatic riveting system equipped with three riveting heads for processing multiple fastening points during a coordinated production cycle.
2. Can the riveting distance be adjusted?
Yes. The machine is designed with adjustable riveting distance to accommodate different product designs and rivet positions. The exact adjustment range depends on the configuration.
3. What products can this machine rivet?
It is particularly suitable for lever arch files, clipboards, file folders, binders, stationery covers, and other products requiring multiple riveted components.
4. Can it be used for lever arch files?
Yes. It is suitable for riveting applications in lever arch file production when the product geometry, rivet specifications, and tooling are compatible.
5. Can it process clipboards?
Yes. The machine can be configured for clipboard riveting applications, including attachment of metal clip assemblies to suitable boards.
6. How many rivets can it process at one time?
The machine has three riveting heads, allowing up to three riveting positions to be processed in a coordinated cycle when the product and tooling are suitable.
7. Can the three heads have different spacing?
The head arrangement is adjustable according to the machine configuration. The required spacing range should be confirmed based on the actual product.
8. What materials can be riveted?
Applications may include paperboard, coated board, plastic, synthetic materials, leather-like materials, and metal components, depending on the riveting process.
9. Can the machine handle different file sizes?
With appropriate fixtures and adjustable head positioning, the machine can potentially support different product sizes. The actual working range should be confirmed before ordering.
10. Can custom fixtures be supplied?
Yes. Custom fixtures can be designed around the dimensions, shape, rivet positions, and hardware arrangement of the customer's product.
11. Is this machine suitable for high-volume production?
Yes. Its automatic three-head configuration is particularly suitable for repetitive production and can reduce individual riveting operations.
12. Can the machine be integrated into a production line?
Yes. Depending on the configuration, it can be used as a standalone workstation or integrated into a larger stationery manufacturing and assembly process.
13. What information is needed for a customized solution?
Manufacturers should provide product drawings or samples, rivet specifications, material thickness, rivet positions, required production volume, and desired automation level.
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