RCYD Self-Unloading Permanent Magnetic Iron Separator

Introduction
RCYD(C) self-unloading permanent magnetic iron separator(remover) consists of high-performance permanent magnetic core, an unloading belt, a speed reduction motor, a frame and several rollers, etc. and can be used in connection with various conveying machines for iron removal in various industries. It can realize continuous suction and discharge of iron particles. The belt is designed to have automatic deviation correction capability and is noise-free, reliable and easy to maintain. It is used to eliminate the ferromagnetic material weighing from 0.1kg to 25 kg. Its internal magnetic circuit is designed using computer simulation and its perfect bi-polar structure can guarantee failure-free operation in harsh working conditions. Anti-blast models are available.


Features
noise-free
running reliable
easy to maintain

Technical parameter

Model No.	Belt width (mm)	Suspension height (mm)	material thickness O≤ mm)	Magnetic field intensity (≥ mT)	Driving powder (≤ KW)	Belt speed (≤ m/s)	Working mode	Weight (kg)	Appearance size (mm)
									A	B	C	D	E
RCYD(C)-5	500	150	80	60	1.5	2.5	Continuous	750	1900	735	935	950	753
RCYD(C)-6	600	180	120	60	1.5			920	2050	780	1030	1100	840
RCYD(C)-6.5	650	200	150	70	1.5			1200	2165	780	1080	1200	888
RCYD(C)-8	800	250	200	70	2.2			1400	2350	796	1280	1300	1088
RCYD(C)-10	1000	300	250	70	3.0			2120	2660	920	1550	1400	1335
RCYD(C)-12	1200	350	300	70	4.0			3350	2860	1010	1720	1550	1515
RCYD(C)-14	1400	400	350	70	4.0			4450	3225	1050	1980	1800	1755
RCYD(C)-16	1600	450	400	70	5.5			6200	3350	1180	2160	1950	1850
RCYD(C)-18	1800	500	450	72	5.5			8100	3580	1210	2450	2200	2130
RCYD(C)-20	2000	550	500	72	7.5			9700	3800	1300	2700	2400	2

The RCYD Self-Unloading Permanent Magnetic Iron Separator is an industrial magnetic separation machine designed for continuous removal of unwanted ferrous metal from bulk materials transported by conveyor belts. It uses a permanent magnetic system to attract and separate iron contaminants without requiring continuous electrical power for magnetic field generation.

The RCYD design combines a strong permanent magnetic field with a self-unloading belt mechanism. When bulk material passes underneath the separator, ferrous objects are attracted toward the magnetic surface. The captured metal is then carried away by the moving cleaning belt and automatically discharged outside the material flow.

This makes the RCYD suitable for continuous-duty material handling applications where tramp iron must be removed automatically. Typical applications include mining, coal preparation, cement production, quarrying, aggregate processing, recycling, metallurgy, and other industries handling large quantities of bulk materials.

By removing bolts, steel fragments, wire, tools, broken machine parts, and other ferrous objects before they reach downstream equipment, the separator can help reduce the risk of damage to crushers, screens, shredders, mills, feeders, and conveyors.

What Is an RCYD Permanent Magnetic Iron Separator?

An RCYD Permanent Magnetic Iron Separator is an overband magnetic separator that uses permanent magnets to remove ferrous contaminants from a moving material stream.

Unlike an electromagnetic separator, the permanent magnetic system does not require continuous electrical energy to maintain its magnetic field. The magnetic assembly is integrated into the separator and generates a stable magnetic field for ferrous metal attraction.

The "self-unloading" function refers to the automatic discharge of captured iron. A continuously moving belt transports the separated metal away from the magnetic zone and releases it at a designated discharge location.

This combination of permanent magnet technology and automatic unloading provides a relatively simple and energy-efficient solution for continuous tramp iron removal.

How Does the RCYD Separator Work?

The operating process is based on magnetic attraction and automatic mechanical discharge:

Bulk material moves along a conveyor belt.
The material passes beneath the RCYD magnetic separator.
Ferrous metal within the material stream is attracted by the permanent magnetic field.
The iron objects are lifted away from the bulk material.
The self-unloading belt captures the separated metal.
The belt transports the ferrous material away from the main magnetic zone.
The captured metal is automatically discharged into a collection area.
The cleaned bulk material continues along the conveyor.

The continuous unloading process means operators do not need to frequently stop production to manually clean the magnetic separator.

Main Components

A typical RCYD Self-Unloading Permanent Magnetic Iron Separator includes:

Permanent Magnetic Assembly
Magnetic Core
Self-Unloading Cleaning Belt
Drive Motor
Transmission System
Belt Rollers
Heavy-Duty Frame
Suspension Structure
Belt Tracking Components
Protective Guards
Automatic Discharge Area

The equipment can be configured for different conveyor widths, belt speeds, material capacities, and installation conditions.

Self-Unloading Permanent Magnetic Design

The RCYD is designed for applications where continuous automatic iron discharge is required.

The permanent magnetic system provides the magnetic force needed to attract ferrous objects, while the moving belt automatically transports the captured metal away from the magnetic field.

Because the magnetic field is generated by permanent magnets, there is no need for continuous electrical power to energize an electromagnetic coil. Electrical power is primarily used for the cleaning belt drive system.

This can simplify system operation and reduce the magnetic system's energy requirements.

Overband Permanent Magnetic Separator for Conveyors

The RCYD can be installed above conveyor belts to provide continuous ferrous metal separation.

Cross-Belt Configuration

In a cross-belt installation, the separator is mounted perpendicular to the conveyor direction. Ferrous objects are lifted from the material and transported sideways before being discharged outside the conveyor.

This configuration is widely applicable to bulk material conveyor systems where automatic tramp iron removal is required.

Inline Configuration

For an inline installation, the magnetic separator is positioned along the material flow. Captured ferrous objects are carried toward the end of the separator and discharged away from the main material stream.

The appropriate configuration depends on conveyor design, available installation space, material characteristics, belt speed, and required separation performance.

Industrial Applications
Mining and Mineral Processing

Mining and mineral processing facilities handle large quantities of ore and crushed materials. The RCYD can remove ferrous contaminants before material enters crushers, screens, grinding equipment, and other processing machinery.

Coal Handling

Coal conveyors may carry unwanted bolts, steel fragments, wires, and other iron objects. Installing a permanent magnetic separator can help protect coal crushers, feeders, screens, and other equipment.

Cement Plants

Cement plants transport limestone, clinker, gypsum, coal, and other raw materials through conveyor systems. Magnetic iron removal can help reduce the risk of ferrous objects reaching downstream processing equipment.

Aggregate and Quarry Plants

Aggregate operations process crushed stone, gravel, sand, and other materials. The RCYD can be installed over conveyor belts to remove ferrous contaminants introduced during excavation, crushing, loading, and material handling.

Recycling Industry

Recycling facilities process mixed waste and recovered materials that may contain ferrous metals. The self-unloading function allows continuous separation with limited manual intervention.

Metallurgy and Industrial Processing

The separator can also be used in appropriate bulk material handling systems within metallurgy, foundries, chemical processing, and other industrial applications requiring ferrous metal separation.

Key Advantages
Permanent Magnetic System

Permanent magnets provide a stable magnetic field without continuously energizing an electromagnetic coil.

Self-Unloading Operation

The cleaning belt automatically transports captured iron away from the magnetic zone and discharges it continuously.

Low Magnetic Energy Consumption

The permanent magnetic system does not require continuous electrical power for magnetic field generation.

Continuous Ferrous Metal Removal

The RCYD can operate continuously with conveyor material flow, making it suitable for high-throughput applications.

Equipment Protection

Removing tramp iron before it reaches crushers, mills, shredders, screens, and feeders can help reduce mechanical damage and production interruptions.

Heavy-Duty Construction

The separator can be manufactured for demanding mining, cement, coal, quarry, aggregate, and recycling environments.

Flexible Installation

The RCYD can be adapted to different conveyor widths, material capacities, belt speeds, and mounting arrangements.

Improved Material Purity

Removing unwanted ferrous metal helps improve the cleanliness and quality of the processed material.

How to Select the Right RCYD Magnetic Separator

Several operating parameters should be considered before selecting a model:

Conveyor Belt Width
Conveyor Belt Speed
Material Throughput
Material Density
Material Layer Thickness
Maximum Tramp Iron Size
Material Type
Magnetic Suspension Height
Conveyor Configuration
Installation Space
Ambient Conditions
Required Separation Performance

The maximum tramp iron size and its location within the material burden are particularly important. Deeper or larger ferrous objects may require greater magnetic strength and an appropriate working distance.

For high-capacity conveyor systems, the separator size should be matched to the belt width and material flow to maintain effective coverage.

Installation and Maintenance

Proper installation helps achieve stable separation performance. The separator should be securely mounted above the conveyor at an appropriate magnetic working distance.

Routine maintenance should include inspection of the cleaning belt, belt tracking, drive motor, bearings, rollers, transmission components, frame, suspension structure, and protective guards.

Operators should check for belt wear, belt deviation, abnormal vibration, unusual noise, loose fasteners, and material buildup. The magnetic surface and surrounding areas should also be kept reasonably clean to maintain effective operation.

Although the permanent magnetic system does not require coil energizing or magnetic power control, the mechanical cleaning system still requires regular inspection and maintenance.

OEM and Custom Permanent Magnetic Separator Solutions

As an industrial magnetic separator manufacturer and supplier, we can provide customized RCYD solutions according to conveyor and material handling requirements.

Customization may include magnetic capacity, separator dimensions, belt width, frame design, mounting structure, discharge direction, cleaning belt configuration, electrical drive system, and installation accessories.

OEM solutions are suitable for mining companies, cement manufacturers, coal handling projects, aggregate producers, recycling facilities, quarry operators, and material handling system integrators.

Why Choose Us
Professional Permanent Magnetic Separator Manufacturer
Heavy-Duty Industrial Magnetic Separation Equipment
Self-Unloading Continuous Iron Removal
Energy-Efficient Permanent Magnet Technology
Suitable for Mining, Coal, Cement, Aggregate, and Recycling
Custom Conveyor Installation Solutions
OEM and Custom Manufacturing Available
Engineering Support for Industrial Applications
Quality-Controlled Manufacturing Process
B2B Export and Project Supply Service
FAQs
1. What is an RCYD Self-Unloading Permanent Magnetic Iron Separator?

It is an industrial overband magnetic separator that uses permanent magnets and a moving cleaning belt to continuously remove and discharge ferrous metal from conveyor materials.

2. What does self-unloading mean?

Self-unloading means the separator automatically transports captured iron away from the magnetic area and discharges it without requiring manual removal.

3. Does the RCYD require continuous electrical power for the magnet?

No. The magnetic field is generated by permanent magnets. Electrical power is mainly used for the self-unloading belt drive system.

4. What is tramp iron?

Tramp iron refers to unwanted ferrous metal objects that enter a bulk material handling system, such as bolts, steel pieces, wires, tools, and broken machinery components.

5. Where can the RCYD separator be used?

It can be used in mining, coal handling, cement production, quarrying, aggregate processing, recycling, metallurgy, and other bulk material handling applications.

6. Can the RCYD be installed above a conveyor?

Yes. It is designed for overhead conveyor installation and can be configured for cross-belt or inline separation.

7. Can it protect crushers and other equipment?

Yes. Removing ferrous contaminants before they reach crushers, shredders, mills, screens, and feeders can help reduce the risk of equipment damage.

8. What is the difference between RCYD and an electromagnetic separator?

RCYD uses permanent magnets to generate the magnetic field, while an electromagnetic separator uses an energized coil. RCYD therefore does not require continuous electrical power to maintain its magnetic field.

9. Can the RCYD be customized?

Yes. Magnetic capacity, dimensions, belt configuration, mounting structure, discharge arrangement, and other specifications can be customized.

10. What information is needed to select an RCYD separator?

Important information includes conveyor width, belt speed, material type, throughput, material layer thickness, expected tramp iron size, installation height, and conveyor configuration.

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