2D Cnc Full Automatic Wire Bending Machine, Feeding Bending and Cutting Technical Parameters
2D CNC Wire Bending Machine, Full Automatic Wire Bending Machine, Automatic Wire Feeding Bending Cutting Machine, CNC Wire Bending Machine.
2D CNC Fully Automatic Wire Bending Machine is mainly used for bending and forming various metal wire into different shape in two-dimensional.
The wire feeding and rotary bending system both adopt servo motor,significantly improves the precision of the product, and increases the speed and flexibility of machine effectively,furthermore greatly improves the production efficiency.
According to the characteristics of wire processing, various kinds and shapes,we specially design the controlling system with a memory storage function,which can save more than 100sets of processing program for different products, can optionally select any one of them when needed.
Main Technical Parameters:
|
Model No. |
WB2-6MM |
WB3-10MM |
|
Main Parameters |
|
Input Voltage |
220V, 380V, 415V,480V, 50/60HZ, 3P |
|
Wire Diameter Range |
2-6MM |
3-10MM |
|
Max Wire Feeding Instruction Value |
10000MM |
10000MM |
|
Mini Wire Feeding Instruction Value |
0.01MM |
0.01MM |
|
Max Wire Feeding Speed |
70M/Min |
50M/Min |
|
Wire Feeding Accuracy |
±0.2mm |
±0.2mm |
|
Max Bending Speed |
100Turns/Min |
100Turns/Min |
|
Bending Accuracy |
±0.5mm |
±0.5mm |
|
Machine Dimension |
L:280*W:90*H:170cm |
L:370*W:120*H:180cm |
|
Machine Weight |
950KG |
1500KG |
Main Features and Functions:
1.A full range of CNC Programmable wire bending machines for two-dimensional wire bending and forming, is manufactured according to European machine standards;
2.Heavy duty mechanical structures and minimum setup requirements due to reasonably design.
3.Friendly man-machine interface, user friendly programming, easy to operate.
4.Two groups of strong roller subassemblies powered with a servomotor ensure accurate wire feeding and excellent straightening.
5.Automatic wire straightening, feeding, forming and recording the amount.The wire product size and parameters and presetting quantity,can also change and modify during producing.
6.Available for forming and bending different diameter of steel wire,iron wire, stainless steel wire, copper and aluminum wire,also other metals,which shape is round, flat, square, hexagonal, etc.Widely used in the industry of wire products, fan nets, handicrafts, lampshades etc...
2D CNC Full Automatic Wire Bending Machine for Feeding, Bending & Cutting
The 2D CNC Full Automatic Wire Bending Machine is designed for manufacturers that need efficient and repeatable production of two-dimensional metal wire products. Integrating automatic wire feeding, CNC bending, forming, and cutting into one production process, the machine provides a practical solution for industrial wire processing and high-volume manufacturing.
Unlike manual wire bending equipment, CNC-controlled wire forming technology allows the production sequence to be programmed according to the required product shape. The automatic feeding system continuously supplies wire to the forming section, while controlled bending operations create the specified geometry. After forming, the wire can be cut to the required configuration according to the production program and machine setup.
This integrated workflow helps reduce repetitive manual handling and provides manufacturers with a more standardized approach to wire product manufacturing.
Automatic Wire Feeding, Bending and Cutting
The machine combines three important operations: wire feeding, wire bending, and wire cutting.
Automatic feeding delivers the wire material into the forming area in a controlled manner. The CNC system then coordinates the bending process according to the programmed shape. Once the required forming sequence is completed, the wire is cut to produce the finished component.
By integrating these processes, manufacturers can reduce the need to move semi-finished wire between separate machines.
This is particularly useful for factories producing large quantities of standardized wire components where repeatability and production efficiency are important.
CNC 2D Wire Bending Technology
The CNC control system provides programmable control over the wire-forming process. Product dimensions and bending sequences can be configured according to the required design and machine capabilities.
A 2D CNC wire bending machine is especially suitable for products whose geometry is primarily formed on a single plane. Typical shapes can include straight sections, angles, loops, hooks, U-shapes, L-shapes, rectangular forms, and other customized profiles.
Once a suitable program has been established, the machine can repeat the same forming sequence for production batches.
This programmable approach also makes the machine suitable for manufacturers producing multiple wire products for different customers.
2D Wire Forming Applications
The machine can produce a wide range of two-dimensional wire products depending on the wire material, diameter, product geometry, tooling, and machine configuration.
Potential applications include:
Wire Hooks
Wire Clips
Wire Brackets
Wire Frames
Wire Racks
Wire Supports
Wire Holders
Retaining Clips
Metal Fasteners
Furniture Wire Components
Display Components
Automotive Wire Parts
Custom Wire Forms
The actual product range should be evaluated according to the specific wire dimensions and product drawings.
Full Automatic Wire Bending Process
Automation is one of the main benefits of this equipment. Instead of manually measuring, positioning, bending, and cutting each wire, the machine can coordinate these operations within a programmed production cycle.
A typical process includes:
Step 1: Wire Feeding
The raw wire is supplied to the machine's feeding system.
Step 2: Straightening and Positioning
Where included in the machine configuration, the wire is guided and straightened before entering the bending area.
Step 3: CNC Bending
The programmed bending mechanism forms the wire according to the required 2D geometry.
Step 4: Forming
Additional bends or shape-forming operations are performed according to the production program.
Step 5: Cutting
The formed wire is cut to produce the finished component.
Step 6: Collection
Finished wire products can be collected manually or transferred to a downstream handling system depending on the production setup.
Suitable Metal Wire Materials
The 2D CNC Wire Bending Machine can be configured for different types of metal wire. Material compatibility depends on the machine model, wire diameter, tensile strength, hardness, tooling, and forming requirements.
Common materials may include:
Carbon Steel Wire
Stainless Steel Wire
Iron Wire
Spring Steel Wire
Aluminum Wire
Copper Wire
Galvanized Wire
Other Formable Metal Wires
Manufacturers should provide the actual wire specifications when selecting the appropriate machine.
Production of Custom Wire Shapes
One of the important advantages of CNC wire forming is flexibility. Many manufacturers produce customized wire products rather than standardized components.
The machine can be considered for OEM applications where customers provide drawings or samples. Product-specific CNC programs can be developed according to the required bending sequence.
This makes the equipment suitable for manufacturers serving multiple industries and producing different wire components on demand.
Typical custom shapes may include:
U-Shaped Wire
L-Shaped Wire
V-Shaped Wire
Rectangular Wire Frames
Hook-Shaped Wire
Loop-Shaped Wire
Zigzag Wire
Brackets
Clips
Custom 2D Wire Profiles
Applications in Different Industries
Automotive Manufacturing
Automotive suppliers use formed-wire components for brackets, clips, retainers, supports, and other mechanical components.
Furniture Manufacturing
Furniture factories can use wire bending equipment to manufacture frames, supports, clips, holders, and structural wire components.
Hardware Manufacturing
Hardware manufacturers can produce hooks, brackets, fasteners, clips, and other wire-formed products.
Display and Retail Products
Wire racks, display hooks, holders, frames, and merchandising components can be manufactured using programmable 2D wire forming.
Appliance Manufacturing
Wire components are used in many appliances for support, retaining, fastening, and structural functions.
Construction and General Fabrication
Customized wire brackets, supports, clips, and other formed components can be produced for industrial and construction-related applications.
Benefits of CNC Automatic Wire Bending
The integration of CNC control with automatic feeding, bending, and cutting provides several advantages for industrial manufacturers.
Improved Repeatability
Programmed forming sequences help produce consistent wire shapes from batch to batch.
Reduced Manual Labor
Automatic feeding and forming reduce repetitive manual operations.
Higher Production Efficiency
Multiple wire-processing operations are integrated into a coordinated workflow.
Flexible Production
CNC programming allows manufacturers to support multiple product designs within the machine's processing range.
Consistent Product Geometry
Controlled bending parameters help maintain repeatable angles, lengths, and shapes.
Suitable for OEM Manufacturing
Custom wire products can be produced according to customer drawings and specifications.
Tooling and Machine Configuration
Proper tooling is essential for reliable wire forming. Different products may require different bending tools, forming pins, cutting tools, guides, and fixtures.
Before selecting a machine, manufacturers should consider:
Wire Material
Wire Diameter
Product Dimensions
Number of Bends
Bend Angles
Bend Radius
Product Shape
Required Tolerance
Production Volume
Automation Requirements
Providing a product drawing or sample is recommended when requesting a machine configuration.
Quality Control for Wire Products
Consistent wire geometry is important for components that must fit into assemblies or meet customer specifications. Manufacturers may inspect overall length, bending angle, spacing, hook dimensions, loop dimensions, and other critical measurements.
CNC programming can help standardize the forming sequence, while appropriate inspection procedures can verify finished product dimensions.
For OEM production, quality-control requirements can be established according to the customer's technical drawings and specifications.
B2B Manufacturing and OEM Applications
The 2D CNC Full Automatic Wire Bending Machine is suitable for industrial wire manufacturers, metal fabrication companies, hardware factories, automotive suppliers, furniture manufacturers, and OEM production facilities.
For international B2B customers, machine selection can be based on wire specifications, product drawings, production volume, required automation level, and finished-product requirements.
Whether the goal is to manufacture standard wire hooks or customized brackets and frames, CNC wire bending technology provides a programmable platform for efficient 2D wire forming.
Why Choose Us?
1. Full Automatic Wire Processing
Automatic feeding, bending, forming, and cutting create an integrated wire-processing workflow.
2. CNC Programmable Control
CNC operation allows different wire shapes and bending sequences to be programmed.
3. 2D Precision Forming
The machine is designed for repeatable production of two-dimensional wire products.
4. Reduced Manual Handling
Automatic feeding and forming reduce repetitive operator intervention.
5. Flexible Product Production
Different programs can support multiple wire shapes within the machine's processing capabilities.
6. Wide Material Options
Suitable configurations can be selected for different metal wire materials.
7. Custom Wire Products
The machine can be evaluated for OEM and customized wire components.
8. Integrated Cutting
Wire cutting is incorporated into the production process, reducing separate cutting operations.
9. Broad Industrial Applications
Suitable for automotive, furniture, hardware, appliance, display, and general manufacturing applications.
10. B2B Production Support
Machine configuration and tooling can be evaluated according to customer drawings, wire specifications, and production requirements.
FAQs
1. What Is a 2D CNC Wire Bending Machine?
A 2D CNC wire bending machine is an automated metal wire processing machine designed to feed, bend, form, and cut wire into two-dimensional shapes.
2. What Does Full Automatic Mean?
Full automatic operation means the machine can integrate wire feeding, programmed bending and forming, and cutting into a coordinated production process, reducing manual handling.
3. What Products Can This Machine Make?
It can be used for wire hooks, brackets, clips, frames, racks, holders, supports, retainers, and other customized 2D wire forms.
4. What Materials Can Be Processed?
Depending on the machine configuration, suitable materials may include carbon steel, stainless steel, spring steel, iron, aluminum, copper, and galvanized wire.
5. Can It Automatically Cut the Wire?
Yes. Wire cutting can be integrated into the production cycle according to the machine configuration and programmed product requirements.
6. Is the Machine CNC Controlled?
Yes. CNC control allows wire feeding, bending, forming, and related movements to be programmed for repeatable production.
7. Can It Make Custom Wire Shapes?
Yes. The machine is suitable for customized 2D wire products when the required geometry falls within its processing capabilities.
8. Is It Suitable for Mass Production?
Yes. Automatic feeding and CNC forming make this type of equipment suitable for continuous and high-volume production applications.
9. Can It Produce Different Wire Products?
Yes. Different CNC programs and appropriate tooling can be used for different products within the machine's processing range.
10. Does It Require Special Tooling?
Tooling requirements depend on the wire material, diameter, bend radius, product geometry, and forming method.
11. What Information Should I Provide Before Buying?
Provide the wire material, wire diameter, product drawing or sample, finished dimensions, number of bends, required production quantity, and any special tolerance requirements.
12. Can It Be Used for OEM Production?
Yes. The CNC system and programmable forming process make the machine suitable for customized OEM wire products.
13. How Do I Choose the Correct Machine Model?
Machine selection should be based on wire diameter, material strength, product geometry, bending complexity, cutting requirements, production volume, and automation level. A product drawing or sample is recommended for technical evaluation.
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